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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 1,675 records · Page 93

Development of an Uncertainty Quantification Predictive Chemical Reaction Model for Syngas Combustion

An automated data-centric infrastructure, Process Informatics Model (PrIMe), was applied to validation and optimization of a syngas combustion model. The Bound-to-Bound Data Collaboration (B2BDC) module of PrIMe was employed to discover the limits of parameter modifications based on uncertainty quantification (UQ) and consistency analysis of the model–data system and experimental data, including shock-tube ignition delay times and laminar flame speeds. Existing syngas reaction models are reviewed, and the selected kinetic data are described in detail. Empirical rules were developed and applied to evaluate the uncertainty bounds of the literature experimental data. Here, the initial H 2 /CO reaction model, assembled from 73 reactions and 17 species, was subjected to a B2BDC analysis. For this purpose, a dataset was constructed that included a total of 167 experimental targets and 55 active model parameters. Consistency analysis of the composed dataset revealed disagreement between models and data. Further analysis suggested that removing 45 experimental targets, 8 of which were self-inconsistent, would lead to a consistent dataset. This dataset was subjected to a correlation analysis, which highlights possible directions for parameter modification and model improvement. Additionally, several methods of parameter optimization were applied, some of them unique to the B2BDC framework. The optimized models demonstrated improved agreement with experiments compared to the initially assembled model, and their predictions for experiments not included in the initial dataset (i.e., a blind prediction) were investigated. The results demonstrate benefits of applying the B2BDC methodology for developing predictive kinetic models.

01 COAL, LIGNITE, AND PEAT↗

Machine Learning for Automated Weld Quality Monitoring and Control

Resistance Spot Welding (RSW) is a critical process in the automotive industry, valued for its cost-effectiveness, short cycle time, and robustness. However, achieving consistent high-quality joints remains challenging due to the complex interplay of various factors, like materials, processes, and manufacturing uncertainties, etc. Under the collaborative project between Oak Ridge National Laboratory (ORNL) and General Motors (GM), we have developed a robust and expansible machine learning (ML) framework aimed at enhancing quality control in RSW. By harnessing the power of machine learning, we have developed the ability to ensure every aspect of the welding process, from the initial process design stage to the final weld joint quality. The framework operates by analyzing a variety of data streams, including in-line process signals, process parameters, materials, and postprocessed weld joint data. Through this analysis, the models have been trained to detect deviations from optimal quality standards, leveraging their ability to identify signature data patterns and anomalies within in-line signals and construct complex correlations between these signals and weld quality parameters. Meanwhile, the machine learning framework is designed to adapt to a variety of materials, including high strength steels and aluminum alloys, etc. Its flexible architecture facilitates the incorporation of diverse data sources and features, enabling precise modeling and prediction across a broad range of material properties and weld quality variables. The expansible ML frameworks represent a promising transformation in weld quality monitoring and control, empowering industry to achieve high levels of efficiency, consistency, and reliability in manufacturing.

99 GENERAL AND MISCELLANEOUS↗

Machine Learning for Automated Weld Quality Monitoring and Control

Resistance Spot Welding (RSW) is a critical process in the automotive industry, valued for its cost-effectiveness, short cycle time, and robustness. However, achieving consistent high-quality joints remains challenging due to the complex interplay of various factors, like materials, processes, and manufacturing uncertainties, etc. Under the collaborative project between Oak Ridge National Laboratory (ORNL) and General Motors (GM), we have developed a robust and expansible machine learning (ML) framework aimed at enhancing quality control in RSW. By harnessing the power of machine learning, we have developed the ability to ensure every aspect of the welding process, from the initial process design stage to the final weld joint quality. The framework operates by analyzing a variety of data streams, including in-line process signals, process parameters, materials, and postprocessed weld joint data. Through this analysis, the models have been trained to detect deviations from optimal quality standards, leveraging their ability to identify signature data patterns and anomalies within in-line signals and construct complex correlations between these signals and weld quality parameters. Meanwhile, the machine learning framework is designed to adapt to a variety of materials, including high strength steels and aluminum alloys, etc. Its flexible architecture facilitates the incorporation of diverse data sources and features, enabling precise modeling and prediction across a broad range of material properties and weld quality variables. The expansible ML frameworks represent a promising transformation in weld quality monitoring and control, empowering industry to achieve high levels of efficiency, consistency, and reliability in manufacturing.

42 ENGINEERING↗

Regression Bias in using Solar Wind Measurements

Simultaneous solar wind measurements from the solar wind monitors, WIND and ACE, differ due to the spatial and temporal structure of the solar wind. Correlation studies that use these measurements as input may infer an incorrect correlation due to uncertainties arising from this spatial and temporal structure, especially at extreme and rare solar wind values. In particular, regression analysis will lead to a regression function whose slope is biased towards the mean value of the measurement parameter. This article demonstrates this regression bias by comparing simultaneous ACE and WIND solar wind measurements. A non-linear regression analysis between them leads to a perception of underestimation of extreme values of one measurement on average over the other. Using numerical experiments, we show that popular regression analysis techniques such as linear least-squares, orthogonal least-squares, and non-linear regression are not immune to this bias. Hence while using solar wind parameters as an independent variable in a correlation or regression analysis, random uncertainty in the independent variable can create unintended biases in the response of the dependent variable. More generally, the regression to the mean effect can impact both event-based, statistical studies of magnetospheric response to solar wind forcing.

magnetosphere↗

Amine Structure Governs Corrosion Rates of Copper Catalysts in Electrochemical Reactive Capture of CO 2

Reactive capture of CO 2 (RCC) offers an integrated approach that combines CO 2 capture with its direct electrochemical conversion, eliminating the need for CO 2 release from the capture agent. By avoiding the pH, pressure, and temperature swings required for the release step, RCC has the potential to reduce both energy consumption and capital costs compared to the conventional sequential process of CO 2 capture, release, concentration, and conversion. Amines, widely used in industrial CO 2 capture, face challenges in RCC systems due to their incompatibility with transition metal catalysts as well as their tendency to promote electrode corrosion and parasitic hydrogen evolution. Identifying suitable combinations of amines and catalysts is therefore critical to enabling integrated CO 2 capture and conversion. Here, this work systematically investigates the performance of four primary and four secondary amines for RCC on polycrystalline Cu catalysts. Among the eight tested amines, only dimethylamine showed no measurable Cu corrosion near the open circuit potential. In contrast, ammonia, methylamine, ethylamine, monoethanolamine, diethylamine, diethanolamine, and piperazine all induced Cu corrosion. Corrosion rates correlate with the pK a and steric hindrance of the amines, highlighting key parameters for catalyst–amine codesign. Grand canonical DFT calculations indicate a correlation between the adsorption strength of protonated amines, their pK a , and the extent of Cu corrosion, suggesting that both the surface binding of protonated amines and the lability of their protons play critical roles in corrosion acceleration near open circuit potentials. These finding suggest that amines with high pK a values and weak binding of their protonated forms to Cu surfaces are preferred, as they offer better corrosion resistance.

Choi, Jounghwan [Univ. of California, Los Angeles,↗

Accurate simulation of surfaces and interfaces of ten FCC metals and steel using Lennard–Jones potentials

Abstract The earlier integration of validated Lennard–Jones (LJ) potentials for 8 fcc metals into materials and biomolecular force fields has advanced multiple research fields, for example, metal–electrolyte interfaces, recognition of biomolecules, colloidal assembly of metal nanostructures, alloys, and catalysis. Here we introduce 12-6 and 9-6 LJ parameters for classical all-atom simulations of 10 further fcc metals (Ac, Ca (α), Ce (γ), Es (β), Fe (γ), Ir, Rh, Sr (α), Th (α), Yb (β)) and stainless steel. The parameters reproduce lattice constants, surface energies, water interfacial energies, and interactions with (bio)organic molecules in 0.1 to 5% agreement with experiment, as well as qualitative mechanical properties under standard conditions. Deviations are reduced up to a factor of one hundred in comparison to earlier Lennard–Jones parameters, embedded atom models, and density functional theory. We also explain a quantitative correlation between atomization energies from experiments and surface energies that supports parameter development. The models are computationally very efficient and applicable to an exponential space of alloys. Compatibility with a wide range of force fields such as the Interface force field (IFF), AMBER, CHARMM, COMPASS, CVFF, DREIDING, OPLS-AA, and PCFF enables reliable simulations of nanostructures up to millions of atoms and microsecond time scales. User-friendly model building and input generation are available in the CHARMM-GUI Nanomaterial Modeler. As a limitation, deviations in mechanical properties vary and are comparable to DFT methods. We discuss the incorporation of reactivity and features of the electronic structure to expand the range of applications and further increase the accuracy.

Kanhaiya, Krishan (ORCID:0000000236222655)↗

The Information Content of Interferometric Synthetic Aperture Radar: Vegetation and Underlying Surface Topography

Drawing from recently submitted work, this paper first gives a heuristic description of the sensitivity of interferometric synthetic aperture radar (INSAR) to vertical vegetation distribution and under laying surface topography. A parameter estimation scenario is then described in which the INSAR cross correlation amplitude and phase are the observations from which vegetation and surface topographic parameters are estimated. It is shown that, even in the homogeneous layer model of the vegetation, the number of parameters needed to describe the vegetation and underlying topography exceeds the number of INSAR observations for single baseline, single frequency, single incidence-angle, single polarization INSAR. Using ancillary ground truth data to compensate for the under determination of the parameters, forest depths are estimated from the INSAR data. A recently analyzed multi-baseline data set is also discussed and the potential for stand alone INSAR parameter estimation is assessed. The potential of combining the information content of INSAR with that of infrared/optical remote sensing data is briefly discussed.

Treuhaft, Robert N.↗

Time Series of Magnetic Field Parameters Extracted from Merged Space-Weather MDI/HMI Active Region Patches as Potential Tool for Solar Flare Forecasting

Space-Weather MDI Active Region Patches (SMARPs) and Space-Weather HMI Active Region Patches (SHARPs) are two recently developed data products, which have been used for solar flare prediction studies. The present work is an effort to expand the application of SMARP and SHARP summary heliomagnetic parameters to the forecasting of solar flares. A new data product was derived by filtering, rescaling, and merging the SMARP and SHARP summary parameter data series, which were further converted into two-dimensional arrays by selecting time slices corresponding to R-value maxima, where R-value is a measure of the unsigned magnetic flux near polarity inversion lines. The resulting combined MDI-HMI time series currently span the period between April 4, 1996 and December 13, 2022, and can be extended to a more recent date, providing an opportunity to correlate and compare them with other solar activity parameters, such as the daily solar flare index, which is computed as a sum of the product of GOES X-ray flare magnitude and flare duration, for all M- and X-class flares during a day. Preliminary results demonstrate a significant overall correlation, with Pearson coefficients between 0.339 and 0.627. In addition, an oscillating pattern is seen in the daily-averaged sliding-window correlation coefficient. Time-lagged cross-correlation indicates that a leader-follower dynamic exists in some parameters, especially R-value, where they lead the flare index by at least several days, which may have potential for further application in space weather forecasting.

Heliophysics↗

A summary of selected early results from the ERTS-1 menhaden experiment

The author has identified the following significant results. Imagery from ERTS-1 satellite was used in conjunction with aerial photographically-sensed menhaden distribution information, sea truth oceanographic measurements, and commercial fishing information from a 8685 square kilometer study area in the north-central portion of the Gulf of Mexico to demonstrate relationships between selected oceanographic parameters and menhaden distribution, ERTS-1 imagery and menhaden distribution, and ERTS-1 imagery and oceanographic parameters. ERTS-1, MSS band 5 imagery density levels correlated with photographically detected menhaden distribution patterns and could be explained based on sea truth Secchi disc transparency and water depth measurements. These two parameters, together with surface salinity, Forel-Ule color, and chlorophyll-a also were found to correlate significantly with menhaden distribution. Eight empirical models were developed which provided menhaden distribution predictions for the study area on combinations of Secchi disc transparency, water depth, surface salinity, and Forel-Ule color measurements.

Stevenson, W. H.↗

Two Higgs doublet model with vectorlike leptons and contributions to pp → W W and H → W W

In this paper, we study a two Higgs doublet model extended by vectorlike leptons mixing with one family of standard model leptons. Generated flavor violating couplings between heavy and light leptons can dramatically alter the decay patterns of heavier Higgs bosons. We focus on pp → H → ν 4 ν μ → W μν μ , where ν 4 is a new neutral lepton, and study possible effects of this process on the measurements of pp → W W and H → W W since it leads to the same final states. We discuss predictions for contributions to pp → W W and H →WW and their correlations from the region of the parameter space that satisfies all available constraints including precision electroweak observables and from pair production of vectorlike leptons. Large contributions, close to current limits, favor small tan β region of the parameter space. We find that, as a result of adopted cuts in experimental analyses, the contribution to pp → W W can be an order of magnitude larger than the contribution to H → W W . Thus, future precise measurements of pp → W W will further constrain the parameters of the model. Also, we also consider possible contributions to pp → W W from the heavy Higgs decays into a new charged lepton e 4 (H → e 4 μ → W μν μ ), exotic SM Higgs decays, and pair production of vectorlike leptons.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Correlation Between Charge Order and Second-Neighbor Hopping in Cuprate Superconductors

The correlation between the charge-order wave vector Q{sub CD} and second-neighbor hopping t{sup ′} in cuprate superconductors is studied based on the t- t{sup ′}- J model. It is shown that the magnitude of the charge-order wave vector Q{sub CD} increases with the increase of t{sup ′}, and then the experimentally observed differences of the magnitudes of the charge-order wave vector Q{sub CD} among the different families of cuprate superconductors at the same doping concentration can be attributed to the different values of t{sup ′}.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Phase and Grain Size Dependence of the Pinning Strength of Nanocomposite Magnets

The pinning of grain interfaces plays an important role in determining the coercivity of nanocomposite magnets. Here, based on pinning effect, a simple model was proposed to correlate the pinning strength with microstructural parameters. A structural factor K has been used to describe the contribution of the phase composition and grain size of hard and soft phases to pinning strength. The model can be used to estimate the pinning strength of nanocomposite magnets, which is important for the design and fabrication of nanocomposite magnets with high coercivity.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Effect of Holding Pressure on Microstructure and Mechanical Properties of A356 Aluminum Alloy

In this study, the effect of holding pressure on microstructure and mechanical properties of low-pressure die cast A356 aluminum alloy was investigated. The results showed that the application of high holding pressure (300 kPa) generated castings with denser structure and superior mechanical properties. By increasing the holding pressure up to 300 kPa, the size of secondary dendrite arm spacing greatly reduced by 22.7% at the cooling rate of 1°C/s and decreased by 12.8% at 10°C/s. The Feret’s diameter and aspect ratio of eutectic silicon particles decreased by 8.4 and 5.1% at the cooling rate of 1°C/s and decreased by 9.3 and 6.4% at 10°C/s, respectively. Meanwhile, the density of A356 aluminum alloy increased to 2.678 g/cm{sup 3} and the area fraction of porosity decreased to 0.035%. Thus, tensile properties of A356 aluminum alloy obtained at high holding pressure were enhanced, especially the ductility. All these could be associated with the better filling capability and faster cooling rate caused by high holding pressure. In the analytical range of experimental conditions, the correlation of mechanical properties with process parameters was established by statistical models to predict the ultimate tensile strength and elongation of low-pressure die cast A356 aluminum alloy.

36 MATERIALS SCIENCE↗

Nonlocal Analysis of Natural Vibrations of Carbon Nanotubes

When the atomic level is considered, the dynamic properties have a major influence on nanostructures behavior because of their ultrahigh or very high natural frequencies. Vibrations are essential in the analysis of resonators, oscillators, and sensors for carbon nanotube-based devices. The present paper is dedicated to the eigenfrequencies analysis of single-walled carbon nanotubes. In the analysis, the small-scale coefficient is introduced, and the nonlocal elasticity theory is applied in the modal analysis of the carbon nanotubes. The correlation between nonlocal small-scale parameter and the vibrational behavior of the carbon nanotubes is studied. The determination of nonlocal parameter is based on the structural finite element model of the nanotube. A detailed parametric study is realized to investigate the effects of the length-to-diameter ratio L/D, nonlocal coefficient, the influence of boundary conditions on eigenfrequencies of carbon nanotubes. The main contribution of this work is the evaluation of the nonlocal parameter for single-walled carbon nanotubes based on the finite element approximation in modeling the dynamic behavior instead of commonly used MD simulations. It was clearly displayed that the application of the nonlocal beam models involves analysis of the small-scale parameter, whose value determines the final eigenfrequencies. The highest values of eigenfrequencies were observed for the local beam model. It was presented that the eigenfrequencies for carbon nanotubes decrease when the nanotube length increases for all analyzed modes. On the other hand, when the diameter of carbon nanotubes increases, the eigenfrequency values rise. The numerical validation of the nonlocal parameter revealed the high dependence on the boundary conditions and the mode number. However, the influence of the mode number and the boundary conditions is vanishing for long single-walled carbon nanotubes.

36 MATERIALS SCIENCE↗

Effect of Annealing Treatment on Mechanical and Magnetic Softening Behaviors of Cold Rolled Interstitial-Free Steel

The recovery and recrystallization behaviors of low-carbon interstitial-free steel are investigated at different annealing temperatures (200-690 °C) through correlation between the changes in magnetic parameters (coercivity and r.m.s. voltage), hardness, tensile strength and high-angle grain boundary fractions (HAB). Magnetic parameters and tensile strength show a significant change within recovery region (200-500 °C), while the hardness variation is very minimal at this temperature region. On the other hand, the hardness is abruptly changed compared to magnetic properties at higher annealing temperature (550-640 °C). The grain boundary characteristics and microtexture evolution occurring at recrystallization regime are evaluated by orientation imaging microscopy (OIM) and orientation distribution function (ODF) through electron backscattered diffraction (EBSD). The increase in recrystallization fraction noticeably affects microtexture property, justifying with the strengthening of γ-fiber, weakening of α-fiber and disappearance of rotated cube component with increasing annealing temperatures.

36 MATERIALS SCIENCE↗

The impact of infill percentage and layer height in small-scale material extrusion on porosity and tensile properties

We report material extrusion additive manufacturing is prone to introducing porosity within the structure due to the layer-by-layer construction using elliptical beads of material. This open porosity ultimately plays a role in determining the mechanical properties of printed parts. The shape, size, and amount of porosity within a printed part is influenced by a variety of factors, including nozzle diameter, infill percentage, layer height, raster orientation, and print speed. While several studies have investigated these and other parameters’ effects on mechanical performance and porosity, better understanding the interconnected relationships is crucial in balancing the various input parameters to achieve maximum strength. This work initially examined the influence of key print parameters (infill percentage and layer height) on the internal porosity of a printed Acrylonitrile Butadiene Styrene (ABS) part. Then, the print parameters and internal porosity were statistically correlated to final mechanical properties. Porosity was further classified as either open or closed to differentiate between connected voids in the mesostructure from isolated voids within the material itself. Mechanical performance increased with an increasing density and infill percentage, displaying a 224 % increase in elastic modulus and a 150 % increase in ultimate tensile strength. The contribution of layer height was found to be conditional upon the infill percentage.

3D Printing↗

Adipose tissue complement factor B promotes adipocyte maturation

Highlights: • Complement factor B protein is abundantly expressed in inflamed adipose tissue. • Serum complement factor B level showed a correlation with the degree of obesity. • Complement factor B promotes adipocyte maturation and lipid droplet formation. It is well-known that the complement system plays an essential role in host immunity. Observational studies have indicated that complement system-related molecules such as complement factor B (CfB) and other components are correlated with obesity and/or insulin resistance parameters. In this study, we investigated the role of adipocyte-derived CfB in adipose tissue metabolism.

60 APPLIED LIFE SCIENCES↗

Scaling and statistics of bottom-up synthesized armchair graphene nanoribbon transistors

Bottom-up assembled nanomaterials and nanostructures allow for the studies of rich and unprecedented quantum-related and mesoscopic transport phenomena. However, it can be difficult to quantify the correlations between the geometrical or structural parameters obtained from advanced microscopy and measured electrical characteristics when they are made into macroscopic devices. Here, we propose a strategy to connect the nanomaterial morphologies and the device performance through a Monte Carlo device model and apply it to understand the scaling trends of bottom-up synthesized armchair graphene nanoribbon (GNR) transistors. A new nanofabrication process is developed for GNR transistors with channel length down to 7 nm. Further, the impacts of the GNR spatial distributions and the device geometries on the device performance are investigated systematically through comparison of experimental data with the model. Through this study, challenges and opportunities of transistor technologies based on bottom-up synthesized GNRs are pinpointed, paving the way to the further improvement of the GNR device performance for future transistor technology nodes.

36 MATERIALS SCIENCE↗