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At least 1,693 records · Page 94

Fitting Leak Test Report

Many Human Landing System flight elements are anticipated to implement mechanically connected joints in cryogenic fluid lines to simplify system assembly. These joints will need to survive launch vibration, while cold, and remain as leak‐free as possible to minimize commodity loss. Threaded fluid fittings should be qualified for use in their expected environments to reduce risk and ensure mission success. A new ground‐based test apparatus was developed and validated to obtain quantifiable low leak rate test data for a small component, such as a pressurized threaded fluid fitting, while in the temperature range of liquid hydrogen. A cryocooler is used to attain the cold test temperature and helium leakage from a pressurized fitting mounted within a vacuum test chamber is measured using a mass spectrometer leak detector. Two different sizes of Swagelok VCR fittings with three different types of seal rings were selected as the test articles for the initial proof of concept testing. Each fitting configuration was subjected to two consecutive cryogenic thermal cycles and cold leak measurement tests, followed by exposure to a high vibration test profile at ambient temperature on a shaker table, and then two additional cold leak measurement tests. Very low leak rates, below the acceptable leak rate threshold, were measured at the pressures tested. Several enhancements to the test hardware are discussed that would facilitate a comprehensive fitting qualification test campaign by enabling a higher test throughput rate and ensuring a repeatable test profile.

Cryogenic Fluid Management↗

Summary of Data from the Sixth AIAA CFD Drag Prediction Workshop: CRM Cases 2 to 5

Results from the Sixth AIAA CFD Drag Prediction Workshop Common Research Model Cases 2 to 5 are presented. As with past workshops, numerical calculations are performed using industry-relevant geometry, methodology, and test cases. Cases 2 to 5 focused on force/moment and pressure predictions for the NASA Common Research Model wing-body and wing-body-nacelle-pylon configurations, including Case 2 - a grid refinement study and nacelle-pylon drag increment prediction study; Case 3 - an angle-of-attack buffet study; Case 4 - an optional wing-body grid adaption study; and Case 5 - an optional wing-body coupled aero-structural simulation. The Common Research Model geometry differed from previous workshops in that it was deformed to the appropriate static aeroelastic twist and deflection at each specified angle-of-attack. The grid refinement study used a common set of overset and unstructured grids, as well as user created Multiblock structured, unstructured, and Cartesian based grids. For the supplied common grids, six levels of refinement were created resulting in grids ranging from 7x10(exp 6) to 208x10(exp 6) cells. This study (Case 2) showed further reduced scatter from previous workshops, and very good prediction of the nacelle-pylon drag increment. Case 3 studied buffet onset at M=0.85 using the Medium grid (20 to 40x10(exp 6) nodes) from the above described sequence. The prescribed alpha sweep used finely spaced intervals through the zone where wing separation was expected to begin. Although the use of the prescribed aeroelastic twist and deflection at each angle-of-attack greatly improved the wing pressure distribution agreement with test data, many solutions still exhibited premature flow separation. The remaining solutions exhibited a significant spread of lift and pitching moment at each angle-of-attack, much of which can be attributed to excessive aft pressure loading and shock location variation. Four Case 4 grid adaption solutions were submitted. Starting with grids less than 2x10(exp 6) grid points, two solutions showed a rapid convergence to an acceptable solution. Four Case 5 coupled aerostructural solutions were submitted. Both showed good agreement with experimental data. Results from this workshop highlight the continuing need for CFD improvement, particularly for conditions with significant flow separation. These comparisons also suggest the need for improved experimental diagnostics to guide future CFD development.

Tinoco, Edward N.↗

High energy density capacitors for vacuum operation with a pulsed plasma load

Results of the effort of designing, fabricating, and testing of a 40 joules/lb (88.2 joules/Kg) high voltage energy storage capacitor suitable for operating a pulsed plasma thruster in a vacuum environment for millions of pulses are presented. Using vacuum brazing and heli-arc welding techniques followed by vacuum and high pressure helium leak tests it was possible to produce a hermetically sealed relatively light weight enclosure for the dielectric system. An energy density of 40 joules/lb was realized with a KF-polyvinylidene fluoride dielectric system. One capacitor was D.C. life tested at 4 KV (107.8 joules/lb) for 2,000 hours before it failed. Another exceeded 2,670 hours without failure at 38.3 joules/lb. Pulse life testing in a vacuum exceeded 300,000 discharges with testing still in progress. The D.C. life test data shows a small decrease in capacitance and an increase in dissipation factor with time. Heat transfer from the load to the capacitor must also be considered besides the self-heat generated by the capacitor.

Guman, W. J.↗

Unsteady blade pressure measurements on a model counterrotation propeller

In an exploratory effort an advanced counterrotation propeller instrumented with blade-mounted pressure transducers was tested in the NASA Lewis 9- by 15-Foot Anechoic Wind Tunnel at a simulated takeoff and landing speed of Mach 0.20. The propeller's aft diameter was reduced to investigate possible noise reductions resulting from reduced blade row interaction with the tip vortex. The propeller was tested at three blade row spacings at fixed blade setting angles, at the maximum blade row spacing at higher blade setting angles and at propeller axis angles attack to the flow up to + or - 16 deg. A limited number of unsteady blade surface pressure measurements were made on both rotors of the model counterrotation propeller. Emphasis was placed on determining the effects of rotor-rotor interactions on the blade surface pressures. A unique method of processing the pressure signals was developed that enables even weak interaction waveforms and spectra to be separated from the total signal. The interaction on the aft rotor was many times stronger than that on the forward rotor. The fundamental rotor interaction tone exhibited complicated behavior but generally increased with rotational speed and blade setting angle and decreased with rotor spacing. With the propeller axis at an angle to the flow, the phase response of the aft rotor appeared to be significantly affected by the presence of the forward rotor.

Heidelberg, Laurence J.↗

Unsteady blade pressure measurements on a model counterrotation propeller

In an exploratory effort an advanced counterrotation propeller instrumented with blade-mounted pressure transducers was tested in the NASA Lewis 9- by 15-Foot Anechoic Wind Tunnel at a simulated takeoff and landing speed of Mach 0.20. The propeller's aft diameter was reduced to investigate possible noise reductions resulting from reduced blade row interaction with the tip vortex. The propeller was tested at three blade row spacings at fixed blade setting angles, at the maximum blade row spacing at higher blade setting angles and at propeller axis angles attack to the flow up to + or - 16 deg. A limited number of unsteady blade surface pressure measurements were made on both rotors of the model counterrotation propeller. Emphasis was placed on determining the effects of rotor-rotor interactions on the blade surface pressures. A unique method of processing the pressure signals was developed that enables even weak interaction waveforms and spectra to be separated from the total signal. The interaction on the aft rotor was many times stronger than that on the forward rotor. The fundamental rotor interaction tone exhibited complicated behavior but generally increased with rotational speed and blade setting angle and decreased with rotor spacing. With the propeller axis at an angle to the flow, the phase response of the aft rotor appeared to be significantly affected by the presence of the forward rotor.

Heidelberg, Laurence J.↗

Plasma-Based Elemental Analyzer for Crewed Transit and Planetary Habitation

As NASA continues to perform research on the ISS and move towards the Moon and Mars, it is important for astronauts to have a technology capable of determining the composition of solid, liquid, and gas samples. Currently, samples are transported back to Earth for analysis, which may impact results due to the time delay of samples waiting to be returned to Earth as well as potential sample contamination from re-entry, change in environment, and various personnel handling. Therefore, researchers at the Applied Chemistry Lab at KSC have developed a proof-of-concept “Plasma-Based Elemental Analyzer,” which has the capability of testing solid, liquid, and gas samples for identification. Currently, the analysis is only qualitative, with quantitative identification left for future work. This technology is similar to ICP-OES, but differs in instrument size and sample preparation. Both technologies use plasma to ionize samples for light emission. The plasma elemental analyzer aims to be portable and lightweight, require only electrical power, and analyze solid, liquid, and gas samples. It does not use acid digestion or a nebulizer, requires less power than ICP-OES, and is able to operate with minimal to no usage of argon gas. Furthermore, the plasma elemental analyzer operates within low power constraints, which makes it feasible for usage on future missions with higher power constraints. The technology was tested at atmospheric pressure using mostly room air as the carrier gas for plasma production in the proof-of-concept study. The results showed the peak signals of the elements with an associated arbitrary signal intensity that allowed for qualitative identification. Solid samples that were tested included inedible biomass from the Golden Heirloom Cherry Tomato plant and Lunar Highlands Simulants (LHS-1). The liquid samples included elements of interest for the space crop production community. This work showed that a system smaller than the traditional ICP-OES equipment is able to be designed and implemented in future use cases, although it requires further development.

Kenneth Engeling↗

Design and test of an NLF wing glove for the variable-sweep transition flight experiment

Gloves for M = 0.7 and 0.8 design points were computationally designed and analyzed at conditions over the proposed flight test envelope. The resulting computational pressure distributions were analyzed in a boundary layer stability code. These results indicate that the available pressure distributions offer a wide range of combinations of cross flow and Tollmien-Schlichting N-factors. The glove designs along with the baseline configuration were tested in an entry into the National Transonic Facility. Analysis of the force and moment data showed no significant differences in the performance and stability and control characteristics between the baseline and gloved configurations. The rolling moment constraint was met over the entire flight test envelope for the gloved configuration. Pressure distributions for the NTF test confirmed the design pressure distributions were achieved. However, it was decided that with minor modifications to the inboard region of the glove, useful available data could be significantly increased by adding another row of pressure orifices at span station 167.

Waggoner, Ed G.↗

In-Pile Fuel Rod Deformation Measurements Using Miniaturized LVDT Technology

Different types of materials are being considered for fuel, cladding, and structures in existing and advanced nuclear reactors. These materials can undergo significant dimensional changes during irradiation. Currently in the US, such changes are measured with the ‘cook and look’ method (i.e. repeatedly irradiating a specimen for a specified period of time, and then removing it from the reactor for evaluation) – which leads to costly and time consuming experiments. In addition, such techniques provide limited data, and handling may disturb the phenomena of interest. Therefore, in-pile detection of geometric changes is needed to understand real-time behavior during irradiation testing of fuels and materials in high flux US Material and Test Reactors (MTRs). The developmental results of an advanced Linear Variable Differential Transformer (LVDT)-based test rig capable of detecting real-time changes in diameter or length of fuel rods or other material samples during irradiation in US MTRs are presented. The LVDT is being developed at the Idaho National Laboratory (INL), and will provide experimenters with the capability to measure dimensional changes associated with fuel and clad swelling, pellet-clad interaction, and crud buildup. The LVDT design utilizes the MTR’s loop pressure to drive the test specimen at a constant rate. This leads to a simplified construction which only requires three pressure boundary penetrations. Further, the LVDT pressure boundary is a leak tight hydraulic ram capable of actuating under low differential pressure (e.g. 1 psid), and is able to survive the high irradiation tests at Pressurized Water Reactor (PWR) conditions.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Explosive Event in MON-3 Oxidizer System Resulting from Pressure Transducer Failure

In 2003, a Druck(Registered Trademark) pressure transducer failed catastrophically in a test system circulating nitrogen tetroxide at NASA Johnson Space Center White Sands Test Facility. The cause of the explosion was not immediately obvious since the wetted areas of the pressure transducer were constructed of materials compatible with nitrogen tetroxide. Chemical analysis of the resulting residue and a materials analysis of the diaphragm and its weld zones were used to determine the chain of events that led to the catastrophic failure. Due to excessive dynamic pressure loading in the test system, the diaphragm in the pressure transducer suffered cyclic failure and allowed the silicon oil located behind the isolation diaphragm to mix with the nitrogen tetroxide. The reaction between these two chemicals formed a combination of 2,4-di and 2,4,6-trinitrophenol, which are shock sensitive explosives that caused the failure of the pressure transducer. Further research indicated numerous manufacturers offer similar pressure transducers with silicone oil separated from the test fluid by a thin stainless steel isolation diaphragm. Caution must be exercised when purchasing a pressure transducer for a particular system to avoid costly failures and test system contamination.

Baker, David L.↗

Basic Pressure Measurements at a Mach Number of 1.43 on a Thin 45 deg Sweptback Highly Tapered Wing with Systematic Spanwise Twist Variations

Pressure distributions are presented on four wings: an untwisted wing to serve as a reference, and wings with linear, quadratic and cubic twist variations along the span. All the twisted wings had 0deg twist at the 10-percent-semispan station and 6deg twist at the tip. The tests were made at a Mach number of 1.43 and covered an angle-of-attack range from -4deg to 20deg. The average Reynolds number based on the wing mean aerodynamic chord was 2.9 x 10(exp 6) during tests at a stagnation pressure of 1.0 atmosphere and 1.5 x 10(exp 6) during tests at a stagnation pressure of 0.5 atmosphere.

Mugler, John P., Jr.↗

High Pressure Low NOx Emissions Research: Recent Progress at NASA Glenn Research Center

In collaboration with U.S. aircraft engine companies, NASA Glenn Research Center has contributed to the advancement of low emissions combustion systems. For the High Speed Research Program (HSR), a 90% reduction in nitrogen oxides (NOx) emissions (relative to the then-current state of the art) has been demonstrated in sector rig testing at General Electric Aircraft Engines (GEAE). For the Advanced Subsonic Technology Program (AST), a 50% reduction in NOx emissions relative to the 1996 International Civil Aviation Organization (ICAO) standards has been at demonstrated in sector rigs at both GEAE and Pratt & Whitney (P&W). During the Ultra Efficient Engine Technology Program (UEET), a 70% reduction in NOx emissions, relative to the 1996 ICAO standards, was achieved in sector rig testing at Glenn in the world class Advanced Subsonic Combustion Rig (ASCR) and at contractor facilities. Low NOx combustor development continues under the Fundamental Aeronautics Program. To achieve these reductions, experimental and analytical research has been conducted to advance the understanding of emissions formation in combustion processes. Lean direct injection (LDI) concept development uses advanced laser-based non-intrusive diagnostics and analytical work to complement the emissions measurements and to provide guidance for concept improvement. This paper describes emissions results from flametube tests of a 9- injection-point LDI fuel/air mixer tested at inlet pressures up to 5500 kPa. Sample results from CFD and laser diagnostics are also discussed.

Chi-Ming, Lee↗

Quantifying the effects of pressure management for the Williston basin Brine Extraction and Storage Test (BEST) site using machine learning

Active reservoir management (ARM) through brine extraction can reduce pressure buildup during large-scale implementation of carbon capture and storage (CCS) projects. This study used machine learning (ML)-assisted approaches to analyze bottomhole pressure (BHP) responses to various brine injection and extraction scenarios. Field monitoring data were collected over a 2-year operation period at two injection wells and one extraction well (about 400 meters away) as part of a Brine Extraction and Storage Test (BEST) in the North Dakota portion of the Williston Basin. Injection activities increased the BHPs at the injection wells by around 0.70 MPa (~100 psi) during the operation period. Extraction activities demonstrated the capability to decrease the BHPs at the injection wells by approximately 0.21–0.34 MPa (30–50 psi) depending on the ratio of the extraction and injection well flow rates (the “extraction ratio” – a normalization procedure used in the analysis). The pressure reduction provided by the extraction well equated to 30%–50% of the pressure buildup at the injection well. Furthermore, this work shows how ML analytics can play a key role in estimating reservoir pressure responses for complex injection and extraction activities during pressure management practices of CCS projects.

58 GEOSCIENCES↗

Exploratory study to induce fan noise in the test section of the NASA Langley full-scale wind tunnel

Measures to reduce the intensity of fan noise in the NASA Langley 30 ft x 60 ft subsonic wind tunnel were sought. Measurements were first performed to document existing aerodynamic and acoustic conditions. The purpose of these experiments was to (1) obtain the transfer function between the sound power output of the fan and the sound pressure on the test platform, (2) evaluate the sound attenuation around the tunnel circuit, (3) measure simultaneously the flow profile and the turbulence spectrum of the inflow to the fan and the noise on the test platform, and (4) perform flow observations and identify secondary noise sources. Subsequently, these data were used to predict (1) the relative contribution of the major aerodynamic parameters to total fan noise and (2) the effect of placing a dissipative silencer in the collector duct upstream of the fan. Promising noise control measures were identified and recommendations were made on how to evaluate them.

Ver, I. L.↗

Geomechanical characterization of Rock Valley carbonates

In Rock Valley, Nevada, the USA, past earthquake sequences and shallow faulting in Paleozoic carbonates remain poorly understood. Carbonates are typically more ductile rocks that do not experience large stress drops or fracture coalescence, which contradicts previous observations in the region. As part of the Source Physics Experiment, an effort has been made to experimentally characterize the petrophysical and geomechanical properties of carbonates from Rock Valley. Well core and outcrop samples were used to determine the difference between shallow-buried Tertiary limestones and deeply buried Paleozoic limestones and dolostones. The carbonates possessed porosities between 3 and 9%, with V P and V S in the Tertiary carbonates around 2700 and 1800 m/s, respectively, and 6000 and 3100 m/s, respectively, in the Paleozoic carbonates. Microstructural characterization revealed that the Paleozoic carbonates contained significantly more pre-existing damage and alteration than the Tertiary carbonates, though the deformation varies from localized to diffuse. Unconfined Brazilian tests and triaxial tests with confining pressures between 0 and 50 MPa showed that, although samples all experienced failure, the dolostones typically failed at greater stresses and possessed greater E/ν ratios than the limestones. Furthermore, the Hoek–Brown failure criterion was used to construct failure envelopes with the compressive and tensile failure tests. Velocity, density, and porosity measurements were used to construct a hypothetical velocity-depth profile and compare the results with the theoretical petrophysical measurements. Using brittleness analysis, the likely failure conditions were determined to be low-porosity dolomitic rock for fault nucleation in the Paleozoic basement.

Brittleness↗

Experiments on a repetitively pulsed electrothermal thruster

This paper presents experimental results from an investigation of a pulsed electrothermal (PET) thruster using water propellant. The PET thruster is operated on a calibrated thrust stand, and produces a thrust to power ratio of T/P = 0.07 + or - 0.01 N/kW. The discharge conditions are inferred from a numerical model which predicts pressure and temperature levels of 300-500 atm and 20,000 K, respectively. These values in turn correctly predict the measured values of impulse bit and discharge resistance. The inferred ideal exhaust velocity from these conditions is 17 km/sec, but the injection of water propellant produces a test tank background pressure of 10-20 Torr, which reduces the exhaust velocity to 14 km/sec. This value corresponds to a thrust efficiency of 54 + or - 7 percent when all experimental errors are taken into account.

Burton, R. L.↗

Propagule Pressure in Microbial Introductions

The use of potentially beneficial microorganisms in agriculture (microbial inoculants) has rapidly accelerated in recent years. For microbial inoculants to be effective as agricultural tools, these organisms must be able to survive and persist in novel environments while not destabilizing the resident community or spilling over into adjacent natural ecosystems. Here, we adapt a macroecological propagule pressure model to a microbial scale and present an experimental approach for testing the role of propagule pressure in microbial inoculant introductions. We experimentally determined the risk-release relationship for an IAA-expressing Pseudomonas simiae inoculant in a model monocot system. We then used this relationship to simulate establishment outcomes under a range of application frequencies (propagule number) and inoculant concentrations (propagule size). Our simulations show that repeated inoculant applications may increase establishment, even when increased inoculant concentration does not alter establishment probabilities. The dataset filed here includes the experimemtal datafile, and a RMarkdown file that includes all the code used in in both the modeling and anaylsis.

agriculture↗

An investigation of the unsteady flow associated with plume induced flow separation

A wind tunnel study of the basic nature of plume induced flow separation is reported with emphasis on the unsteady aspects of the flow. Testing was conducted in a 6 inch by 6 inch blow-down supersonic wind tunnel. A cone-cylinder model with a pluming jet was used as the test model. Tests were conducted with a systematic variation in Mach number and plume pressure. Results of the tests are presented in the form of root-mean-squared surface pressure levels, power spectral densities, photographs of the flow field from which shock angles and separation lengths were taken, and time-averaged surface pressure profiles.

Boggess, A. L., Jr.↗

Investigation at near-sonic speed of some effects of humidity on the longitudinal aerodynamic characteristics of an NASA supercritical wing research airplane model

The Langley 8-foot transonic pressure tunnel was used in an effort to determine the effects of humidity at near-sonic speed on the longitudinal aerodynamic characteristics and wing pressure distributions of an area-rule research airplane model with an NASA supercritical wing. Effects of dewpoint at the normal tunnel operating stagnation temperature of 48.9 C (120 F) and effects of stagnation temperature at a relatively high dewpoint of 15.6 C (60 F) were investigated. The test tunnel stagnation pressure was 101 325 N/sq m (1 atmosphere).

Jordan, F. L., Jr.↗