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At least 19 records

Hover and Forward Flight Performance Modeling of the Ingenuity Mars Helicopter

In 2015, NASA’s Jet Propulsion Laboratory partnered with Ames Research Center, Langley Research Center, and AeroVironment to develop Ingenuity, a small coaxial helicopter capable of flying within Mars’ unique atmospheric conditions. Ingenuity was successfully deployed from its protective shroud on the underside of the Mars 2020 Perseverance Rover and has flown 17 flights on Mars as of December 2021. A number of rotorcraft analysis tools were utilized, and a series of experimental tests were performed to ready Ingenuity for its launch with the Perseverance Rover in July 2020. In this paper, RotCFD, a Reynolds-averaged Navier-Stokes flow solver, is used to model Ingenuity in hover and forward flight for the purposes of validating tools to aid in the development of a future generation of Mars rotorcraft. The results from the RotCFD modeling are benchmarked against results from hover performance tests of the Ingenuity prototype in the 25-Foot Space Simulator at the Jet Propulsion Laboratory and are also compared to hover and forward flight predictions made by CAMRAD II, a well-known comprehensive rotorcraft analysis code. Surrogate performance models are trained to obtain a set of trimmed rotor settings for Ingenuity at different forward flight speeds, which are then used as inputs for the RotCFD forward flight simulations. Additionally, a study of the airframe-rotor interaction and a study of the aerodynamics of the individual airframe components of Ingenuity in forward flight are performed. Finally, to better understand performance predictions by RotCFD and CAMRAD II, a study is conducted on how sectional angles of attack in each code vary with radial station and azimuth.

Hover↗

Data Processing and Analysis of Performance Measurements From Ingenuity Rotors in the Jet Propulsion Laboratory 25-Ft Space Simulator

The success of Ingenuity completing over 71 flights on Mars has resulted in the possible use of two further optimized Ingenuity-sized helicopters to retrieve samples for the planned Mars Sample Return campaign. Data to validate performance for several rotor speeds, densities, configurations, and collectives will aid in the design process and help in understanding Ingenuity’s current performance limitations. Tests were performed at the Jet Propulsion Laboratory (JPL) in the 25-foot Space Simulator, which include the Engineering Design Model 1 (EDM-1) with and without a cruciform box, and the Transonic Rotor Test (TRT) which is a single rotor setup featuring the same blade geometry as EDM-1 but designed to spin at much higher RPMs. The experimental setup, test matrix, data processing, data quality, and the performance results for EDM1 and TRT campaigns are presented.

Processing↗

Mars Helicopter Ingenuity Rotor Geometry

The NASA Mars Helicopter Ingenuity performed its maiden flight on April 19, 2021, and opened new possibilities for planetary exploration. Ingenuity has ended its mission after experiencing an anomaly during its 72nd flight on January 18, 2024. Due to the low density and low temperature of the surface atmosphere on Mars, significant challenges must be overcome to achieve aerodynamic performance. The low density of the Martian atmosphere and the relatively small-scale rotor result in flows with very low Reynolds number, reducing the lifting force and lifting efficiency, respectively. Until recently, compressible flow at Reynolds numbers around Re = 10,000 was of moderate practical interest but with the success of Ingenuity, the aerodynamic regime is appreciating considerable attention. The purpose of this report is to document the geometry (planform, twist, and airfoils) of the Mars Helicopter rotor, for use in future research on rotor performance in the Mars atmosphere.

Mars↗

Airfoil Table Modification for Improved Calculation of Ingenuity Rotor Performance

To better characterize the behavior of the Ingenuity helicopter, multiple test campaigns were conducted. These tests included the Engineering Design Model 1 (EDM1) tests and the Transonic Rotor Test (TRT), both of which assessed Ingenuity rotor performance at various conditions. Using a comprehensive rotorcraft analysis tool, CAMRAD II, test setups of the two different Ingenuity test campaigns were simulated. The EDM1 test used coaxial test stand which focused on varying collective at various feasible Martian atmospheric densities and the TRT test used a single rotor test stand which focused on varying RPM to assess performance at different blade tip Mach numbers. Initial CAMRAD II analyses yielded performance results which differed significantly from experimental results. To reconcile the experimental results and the CAMRAD II analyses, modifications were made to the input airfoil decks for CAMRAD II. After several iterations of modifications, a specific method of modification was found that more accurately predicted experimental behavior at all tested densities for the coaxial rotor. This same modification was less successful for the single rotor test results. There are a number of differences between coaxial and single rotor aerodynamics and between the two test stands (hub and control system); also, there is a small influence of RPM (mainly tip Mach number) on dimensionless performance. These differences may be causing the coaxial rotor modifications not being successful for the single rotor.

Airfoil↗

How do we get robots to take self-portraits on Mars? – Perseverance-Ingenuity and Curiosity selfies

The Perseverance rover landed in Jezero crater,Mars, on 18 February 2021. It carried with it a technologydemonstration, the Ingenuity helicopter, which hasdemonstrated the first controlled, powered flight on anotherplanet. This paper describes how an iconic, April 2021 imageof the Perseverance rover with the Ingenuity helicopter wasdesigned and executed as the rover was getting ready todeploy the helicopter. WATSON is a camera mounted at theend of the rover’s robotic arm and was used to acquire theself-portrait. WATSON is designed to take close up picturesof rocks and regolith on Mars but can also provide views ofthe terrain. A single image covers a small portion of thescene. In order to a create a mosaic covering the full roverand helicopter, 62 WATSON images were acquired. To allowthe images to be mosaicked together, the camera needs to bekept in the same spot. The robotic arm has five degrees offreedom for motion; small changes in orientation can requiresignificant repositioning of the robotic arm joints. Todocument this, a movie of the arm motion was acquired bythe rover’s mast-mounted left navigation camera pointed atthe WATSON and robotic arm while it was simultaneouslymoving to acquire the selfie. For the first time, we alsocaptured the sound of the arm motion as it was acquiring theselfie. In the case of the Perseverance selfie with the Ingenuity helicopter, we also had to think about how toposition the rover with respect to the helicopter and fit theselfie acquisition into the helicopter prime mission timeline.This paper also describes the history of NASA Mars roverselfies.

Beegle, Luther↗

Comparing Planetary Helicopter Brownout Observations with Numerical Predictions for Ingenuity

Ingenuity is considered the Martian equivalent of the Wright Flyer. Its sustained flights on Mars proved that non-terrestrial powered flight is possible, even on planets with thin atmospheres. However, Ingenuity was small and carried no payload. Future planetary rotorcraft will be bigger and heavier to accomplish new scientific and exploratory goals. On dusty planets, the associated increase in rotor thrust poses a potential challenge well known to helicopter pilots who have flown in desert environments: dust clouds forming during take-off and landing due to rotor wash, referred to as brownout. This work evaluates the effectiveness of existing numerical simulation models in predicting the severity of this phenomenon for planetary rotorcraft. We compare the output of a CFD-based dust mobilization model with data recently gathered using image processing techniques of Ingenuity’s flights. The simulation results suggest that the sensitivity of the wall friction velocity to the rotorcraft height may be lower than previously assessed. We further evaluate the sensitivity of the total mass of mobilized dust to other model parameters such as the sandblasting efficiency and the saltation threshold velocity. Finally, we discuss the limitations of this comparison due to uncertainty in both the observation and the numerical model.

HEC↗

Comparing 3D and 2D CFD for Mars Helicopter Ingenuity Rotor Performance Prediction

Single and coaxial rotor performance simulations for the Mars Helicopter Ingenuity rotor are performed for representative Mars atmospheric conditions. Analyses are presented using both a high-fidelity 3D CFD model of the rotor and 2D CFD models of the airfoil sections for comprehensive analyses that use CAMRADII (Comprehensive Analytical Model of Rotorcraft Aerodynamics and Dynamics). When available, the airfoil performance calculations are generated using a numerical approach identical to that used in the high-fidelity 3D model, allowing for a direct comparison between the approaches. Experimental data from a validation campaign to explore higher thrust from an Ingenuity rotor is provided to substantiate a discussion on the simulation fidelity required for both coaxial and single rotor performance predictions. The data is in support of the Sample Recovery Helicopter (SRH) element that serves as the primary backup for tube retrieval as part of the Mars Sample Return (MSR) Campaign. Insights on modeling turbulence at low Reynolds numbers and its influence on the rotor figure of merit are discussed. Key rotor performance metrics are compared. A detailed investigation into differences between 2D and 3D rotor performance predictions, spanwise loading, and rotor stall behavior is included.

Mars Helicopter↗

Field Geologic Mapping of Sample Sites From the Ground and the Air With Perseverance Rover and Ingenuity Helicopter

One of the primary mission goals for Perseverance is to determine the geologic context of sample sites. Rover-based (in situ) or field geologic context mapping (GXM) based on Perseverance rover and Ingenuity helicopter observations provides a nearly continuous record of geologic context and exposed surface structure over a 120 m-wide corridor along the traverse of Perseverance and the flight path of Ingenuity. Field geologic mapping along the traverse and flight path and outcrop-scale mapping at sample sites provides a spatial dimension to ground truth geologic, stratigraphic, and modern environmental context for samples at scales relevant to sample interpretation. Here we provide an abbreviated overview of field mapping as it relates to documenting the architecture of the Jezero fan and geologic context of several examples of sample locations.

Mars 2020↗

Comprehensive Analysis Aeroelastic Stability Predictions for the Mars Sample Recovery Helicopters and Ingenuity

A rotorcraft comprehensive analysis was used to generate aeroelastic stability predictions for both Ingenuity and the Mars Sample Recovery Helicopters. The analysis was performed multiple times for each rotor system with sequential increases to the level of modeling complexity. Initial cases used an independent blade analysis, trim inflow distribution, no airframe degrees of freedom, and a hover condition (a time-invariant problem). The final model used all blades, dynamic inflow, airframe degrees of freedom, and a Floquet theory approach to the flutter analysis. The approach of sequentially increasing modeling complexity was employed to ensure the causes of any observed instabilities could be identified. For each case, stability results were determined across a range of air densities, tip Mach numbers, and rotor collective pitch settings. For the Sample Recovery Helicopter, a forward flight condition analysis with the highest level of modeling complexity was also performed. The aeroelastic stability predictions showed both the Ingenuity and Sample Recovery Helicopter rotor systems to be stable for all analyzed conditions. Parameter excursions of structural properties were performed to explore conditions resulting in aeroelastic instabilities.

Aeroelastic↗

In-flight System Identification of the Ingenuity Mars Helicopter

The 68th and 69th flights of NASA’s Ingenuity Mars Helicopter marked the first dedicated system identification flights of an aerial vehicle on another planet. Chirp signals were injected into the swashplate cyclic controls for both legs of the two out-and-back flights. Frequency responses were computed from the flight data, using both the Direct Method (DM) and the Joint-Input-Output (JIO) approach, for the identification of stability and control derivatives in forward flight conditions. The resulting identified state-space models were compared against existing flight dynamics simulation models, showing excellent correlation in the higher frequency range. External disturbances were seen to introduce a bias in the identified lower frequency responses, which was partially mitigated using the JIO method. These findings will inform future modeling and flight testing efforts of Mars rotorcraft.

Ingenuity↗

The Mars Ingenuity Helicopter – A Victory for Open-Source Software

The Ingenuity Mars Helicopter completed a highly successful demonstration of powered flight and scouting on the surface of Mars. F Prime, JPL's open-source flight software framework, contributed to that success. This paper will detail the architecture of the flight software and the application of this framework to the Mars Helicopter mission.

Canham, Timothy K↗