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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Progress towards developing neutron tolerant magnetostrictive and piezoelectric transducers

Current generation light water reactors (LWRs), sodium cooled fast reactors (SFRs), small modular reactors (SMRs), and next generation nuclear plants (NGNPs) produce harsh environments in and near the reactor core that can severely tax material performance and limit component operational life. To address this issue, several Department of Energy Office of Nuclear Energy (DOE-NE) research programs are evaluating the long duration irradiation performance of fuel and structural materials used in existing and new reactors. In order to maximize the amount of information obtained from Material Testing Reactor (MTR) irradiations, DOE is also funding development of enhanced instrumentation that will be able to obtain in-situ, real-time data on key material characteristics and properties, with unprecedented accuracy and resolution. Such data are required to validate new multi-scale, multi-physics modeling tools under development as part of a science-based, engineering driven approach to reactor development. It is not feasible to obtain high resolution/microscale data with the current state of instrumentation technology. However, ultrasound-based sensors offer the ability to obtain such data if it is demonstrated that these sensors and their associated transducers are resistant to high neutron flux, high gamma radiation, and high temperature. To address this need, the Advanced Test Reactor National Scientific User Facility (ATR-NSUF) is funding an irradiation, led by PSU, at the Massachusetts Institute of Technology Research Reactor to test the survivability of ultrasound transducers. As part of this effort, PSU and collaborators have designed, fabricated, and provided piezoelectric and magnetostrictive transducers that are optimized to perform in harsh, high flux, environments. Four piezoelectric transducers were fabricated with either aluminum nitride, zinc oxide, or bismuth titanate as the active element that were coupled to either Kovar or aluminum waveguides and two magnetostrictive transducers were fabricated with Remendur or Galfenol as the active elements. Pulse-echo ultrasonic measurements of these transducers are made in-situ. This paper will present an overview of the test design including selection criteria for candidate materials and optimization of test assembly parameters, data obtained from both out-of-pile and in-pile testing at elevated temperatures, and an assessment based on initial data of the expected performance of ultrasonic devices in irradiation conditions.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2015

Rhombohedral magnetostriction in dilute iron (Co) alloys

Iron is a well-utilized material in structural and magnetic applications. This does not mean, however, that it is well understood, especially in the field of magnetostriction. In particular, the rhombohedral magnetostriction of iron, λ{sub 111}, is anomalous in two respects: it is negative in sign, in disagreement with the prediction of first principles theory, and its magnitude decreases with increasing temperature much too rapidly to be explained by a power law dependence on magnetization. These behaviors could arise from the location of the Fermi level, which leaves a small region of the majority 3d t{sub 2g} states unfilled, possibly favoring small internal displacements that split these states. If this view is correct, adding small amounts of Co to Fe fills some of these states, and the value of λ{sub 111} should increase toward a positive value, as predicted for perfect bcc Fe. We have measured the magnetostriction coefficients (λ{sub 111} and λ{sub 100}) of pure Fe, Fe{sub 97}Co{sub 3}, and Fe{sub 94}Co{sub 6} single crystals from 77 K to 450 K. Resonant ultrasound spectroscopy has been used to check for anomalies in the associated elastic constants, c{sub 44} and c′. The additional electrons provided by the cobalt atoms indeed produced positive contributions to both magnetostriction constants, λ{sub 111} and λ{sub 100}, exhibiting an increase of 2.8 × 10{sup −6} per at. % Co for λ{sub 111} and 3.8 × 10{sup −6} per at. % Co for λ{sub 100}.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Effect of Magnetic Inclusions on the Effective Magnetostriction of Bulk Superconductors

A simple model is presented based on the Kim–Anderson model to further investigate the dependence of the effective magnetostriction of magnetic inclusion-superconducting matrix system on both the elastic and magnetic parameters including the elastic modulus, permeability, and volume fraction. The effect of the permeability on the magnetostriction is also obtained by implementing the continuity conditions of displacement and strain at the interface between the inclusion and the matrix through the magnetostriction loop. The results indicate that a stiffer inclusion can decrease the effective magnetostriction no matter whether the inclusion is magnetic or not and a larger effective magnetostriction can be obtained by choosing the matrix with a higher permeability, which gives an explanation about why the composite made from a matrix with a high permeability but a negligibly small magnetostriction yields unexpectedly low magnetostriction. Of particular interest is that in a certain range the effective magnetostriction of composites can be enhanced until it is saturated by increasing the permeability of matrix.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

Influence of atomic ordering and cerium doping on magnetostrictive Fe-Al alloys

Magnetostrictive iron-aluminum alloys can be a low-cost, mechanically stable alternative to iron-gallium and rare earth-iron alloys. The magnetostrictive performance of polycrystalline Fe-Al (alfenol) with 13–24 at. % Al was investigated, studying the role of compositional variation and thermal history. It was found that rapid cooling enhances the magnetostrictive response, and peak magnetostriction was found in Fe 78 Al 22 by high temperature annealing followed by quenching. Synchrotron diffraction enabled a direct correlation of magnetostrictive behavior and the transition from short-range order to long-range ordered cluster domains in the material which can be suppressed by rapid cooling. Following recent success of doping Fe-Ga with rare earth elements, we investigated the influence of Ce doping on improving magnetostriction and found that Fe-Al shows negligible solubility for cerium, inhibiting potential magnetostriction enhancement. In conclusion, our results illustrate the complex interplay between phase stability, ordering, and optimized magnetostrictive response.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Giant volume magnetostriction in the Y{sub 2}Fe{sub 17} single crystal at room temperature

An investigation of the Y{sub 2}Fe{sub 17} compound belonging to the class of intermetallic alloys of rare-earth and 3d-transition metals is presented. The magnetization, magnetostriction, and thermal expansion of the Y{sub 2}Fe{sub 17} single crystal were studied. The forced magnetostriction and magnetostriction constants were investigated in the temperature range of the magnetic ordering close to the room temperature. The giant field induced volume magnetostriction was discovered in the room temperature region in the magnetic field up to 1.2 T. The contributions of both anisotropic single-ion and isotropic pair exchange interactions to the volume magnetostriction and magnetostriction constants were determined. The experimental results were interpreted within the framework of the Standard Theory of Magnetostriction and the Landau thermodynamic theory. It was found out that the giant values of the volume magnetostriction were caused by the strong dependence of the 3d-electron Coulomb charge repulsion on the deformations and width of the 3d-electron energy band.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Room temperature giant magnetostriction in single-crystal nickel nanowires

Magnetostriction is the emergence of a mechanical deformation induced by an external magnetic field. The conversion of magnetic energy into mechanical energy via magnetostriction at the nanoscale is the basis of many electromechanical systems such as sensors, transducers, actuators, and energy harvesters. However, cryogenic temperatures and large magnetic fields are often required to drive the magnetostriction in such systems, rendering this approach energetically inefficient and impractical for room-temperature device applications. Here, we report the experimental observation of giant magnetostriction in single-crystal nickel nanowires at room temperature. We determined the average values of the magnetostrictive constants of a Ni nanowire from the shifts of the measured diffraction patterns using the 002 and 111 Bragg reflections. At an applied magnetic field of 600 Oe, the magnetostrictive constants have values of λ 100 = -0.161% and λ 111 = -0.067%, two orders of magnitude larger than those in bulk nickel. Using Bragg coherent diffraction imaging (BCDI), we obtained the three-dimensional strain distribution inside the Ni nanowire, revealing nucleation of local strain fields at two different values of the external magnetic field. Our analysis indicates that the enhancement of the magnetostriction coefficients is mainly due to the increases in the shape, surface-induced, and stress-induced anisotropies, which facilitate magnetization along the nanowire axis and increase the total magnetoelastic energy of the system.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Composition and crystallinity in electrochemically deposited magnetostrictive galfenol (FeGa)

Here, we report the first measurements of magnetostriction as a function of composition for electrodeposited iron-gallium alloys, also known as galfenol. Galfenol is an exciting material due to its large magnetostriction constant (up to 400 ppm) and robust mechanical properties. A wide range of sensors, actuators, and other transducers can be fabricated by taking advantage of galfenol's unique mix of magnetic and mechanical properties. Electrodeposition allows galfenol to be easily integrated into a variety of applications, such as toque sensors with conformal, monolithic active layers. In this work, we examine the underlying factors that influence magnetostriction in electrodeposited galfenol, including crystallinity and composition. Here, we have controlled the film composition, as measured by energy dispersive x-ray spectroscopy, over the range of 5–25% gallium using a single plating bath by varying deposition parameters. This composition range corresponds to the region of largest expected magnetostriction for iron gallium alloys. However, our measured magnetostriction values were significantly lower than the values for single crystal galfenol from literature. The electrodeposited films in this work appeared polycrystalline when measured using x-ray diffraction. When the texture of the film is taken into account, the magnetostriction results closely matched the predicted values. These results show that it is possible to achieve magnetostrictive galfenol thin films over a wide range of compositions using electrodeposition.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2023

Magnetostrictive materials for enhanced sensors and electronic components

Magnetostriction is a property of magnetic materials that causes them to change their shape or dimensions proportional to their magnetization. Low-cost, mechanically robust magnetostrictive sensors would be valuable for a wide range of applications across the DOE and national security mission space, such as monitoring the internal conditions of pipelines, rapidly detecting high-impedance faults in power lines (e.g. trees touching power lines), or enhancing implantable systems for the human body. Dilute doping (<1 at.%) of rare earth elements (REE) has been shown to amplify the magnetostriction. Furthermore, alloy processing by rapid cooling from high temperature tends to result in texturing and therefore greater magnetostriction values, which bodes well for developing advanced manufacturing approaches significantly less expensive than single crystal growth. The goal of this effort was to develop robust, low-cost magnetostrictive materials compatible with advanced manufacturing techniques to exploit the rapid cooling of these approaches while retaining the ability to produce fully dense structures. To be useful as a sensor or actuator the coercivity of the material needs to be minimized so that there is minimal magnetic hysteresis. Employing a small scale laser powder bed fusion (L-PBF) system, specimens of Fe-Ga-Ce were built from alloy powder which had a magnetostriction of 289 ppm along the build direction and 197 ppm perpendicular to the build direction. These values are not far from the 310-350 ppm observed in single crystals of Fe-Ga. The results of the series of samples run suggest this is a very promising route for REE doping to higher levels, especially if the powders can be produced using far from equilibrium approaches such as ultrasonic atomization. The promising results from applying additive manufacturing techniques to these materials, particularly the inexpensive Fe-Al system, has potential for inexpensive high-performing magnetostrictive parts producible at large scales for low-cost sensors.

36 MATERIALS SCIENCE↗
DOE OSTI2018

High frequency magnetostrictive transducers for waveguide applications

A high frequency magnetostrictive transducer includes a magnetostrictive rod or wire inserted co-axially into a driving coil, wherein the driving coil includes a coil arrangement with a plurality of small coil segments along the magnetostrictive rod or wire; wherein frequency operation of the high frequency magnetostrictive transducer is controlled by a length of the small coil segments and a material type of the magnetostrictive rod or wire. This design of the high frequency magnetostrictive transducer retains the beneficial aspects of the magnetostrictive design, while reducing its primary drawback, lower frequency operation.

42 ENGINEERING↗
DOE OSTI2021

Magnetostrictive alternator

A magnetostrictive alternator configured to convert pressure waves into electrical energy is provided. It should be appreciated that the magnetostrictive alternator may be combined in some embodiments with a Stirling engine to produce electrical power. The Stirling engine creates the oscillating pressure wave and the magnetostrictive alternator converts the pressure wave into electricity. In some embodiments, the magnetostrictive alternator may include aerogel material and magnetostrictive material. The aerogel material may be configured to convert a higher amplitude pressure wave into a lower amplitude pressure wave. The magnetostrictive material may be configured to generate an oscillating magnetic field when the magnetostrictive material is compressed by the lower amplitude pressure wave.

Dyson, Rodger W.↗
DOE OSTI2018

3D Modeling Effect of Spherical Inclusions on the Magnetostriction of Bulk Superconductors

In this paper, the dependence of the effective magnetostriction of bulk superconductors on the elastic parameters including the volume fraction and elastic modulus ratio is studied by a three-dimensional model consisting of a spherical inclusion–superconducting matrix system. The effect of the elastic modulus and volume fraction on the magnetostriction is also obtained through the magnetostriction loop. The results indicate that the elastic modulus and volume fraction have obvious effects on the effective magnetostriction of the superconducting composite, which gives an explanation about the differences between the experimental and the theoretical results. Furthermore, it is worth pointing out that the linear field dependence of magnetostriction is unique to the Bean model by comparing the curve shapes of the magnetostriction loop with and without inclusion.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2026

Texture development in magnetostrictive Fe-Ga alloys processed by laser powder bed fusion

Iron-gallium (Fe-Ga, Galfenol) alloys are promising magnetostrictive materials for actuators, sensors, and energy harvesting, but their performance is highly sensitive to microstructure and texture. Additive manufacturing by laser powder bed fusion (LPBF) offers a pathway to engineer texture and integrate functional materials into complex geometries. Here, we fabricate Fe-Ga alloys (Fe 82.2 Ga 17.8 ) by LPBF of gas-atomized powders and systematically optimize laser power and scan speed to maximize density and control texture. Nearly full-density parts (up to 99.6 %) are achieved within a narrow processing window. Electron backscatter diffraction (EBSD) reveals a strong <100> fiber texture aligned with the build direction and columnar grains up to 1 mm long. Magnetostriction measurements show saturation magnetostriction of 190 ppm in the build direction. Correlating texture data with macroscopic magnetostriction, we estimate intrinsic magnetostriction constants (λ 100 = 228 ppm, λ 111 = 12 ppm), closely matching single crystal-derived values. These results demonstrate the critical interplay between processing, texture, and functional performance in additively manufactured Fe-Ga alloys and establish LPBF as a viable route for high-performance magnetostrictive materials.

Additive manufacturing↗
DOE OSTI2015

Enhanced magnetostrictive effect in epoxy-bonded Tb{sub x}Dy{sub 0.9−x}Nd{sub 0.1}(Fe{sub 0.8}Co{sub 0.2}){sub 1.93} pseudo 1–3 particulate composites

The spin configuration and spontaneous magnetostriction λ{sub 111} of Tb{sub x}Dy{sub 0.9−x}Nd{sub 0.1}(Fe{sub 0.8}Co{sub 0.2}){sub 1.93} (0.20 ≤ x ≤ 0.60) alloys have been investigated. The easy magnetization direction (EMD) at room temperature was observed towards the 〈111〉 axis when 0.40 ≤ x ≤ 0.60, accompanied by a rhombohedral distortion with large spontaneous magnetostriction coefficients λ{sub 111}, which increases from 1640 ppm for x = 0.40 to 1900 ppm for x = 0.60. The strong 〈111〉-oriented pseudo 1–3 particulate composite was fabricated by embedding and aligning particles in a passive epoxy matrix under an applied magnetic field. An enhanced magnetostrictive effect, the large low-field magnetostriction, λ{sub a}, as high as 480 ppm at 3 kOe, was obtained for the sample of x = 0.40, in an excess of 75% of its polycrystalline alloy although it only contains 27 vol. % alloy particles. This enhanced effect can be attributed to its low magnetic anisotropy, anisotropic magnetostrictive nature (e.g., λ{sub 111} ≠ λ{sub 100,} 〈111〉EMD), chain structure, and the 〈111〉-textured orientation. In addition, we give a direct experimental support that the 〈111〉EMD of particle and the strong 〈111〉-textured orientation are the crucial factors to realize the enhanced magnetostrictive effect in 1–3 particulate composites.

36 MATERIALS SCIENCE↗