Properties of cryogenically worked materials Interim report
Cryogenically worked materials during strain hardening
Brown, H. J.↗
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Towards additive manufacturing of magnetocaloric working materials
The feasibility of three-dimensional printing via the Directed Energy Deposition (DED) technique is demonstrated for the ferromagnetic AlFe 2 B 2 (aka 1-2-2) compound, which shows promise as a working material for room-temperature magnetocaloric devices. Like many intermetallic materials, the 1-2-2 compound is brittle at room temperature; not only is it difficult to synthesize from the melt, it is challenging to form it into useful geometries necessary for effective heat transfer in magnetocaloric devices. Using Laser Engineered Net Shaping (LENS TM ) synthesis from two powder precursors, AlB 2 and Fe, samples of simple (rod) and complex (honeycomb) architectures were successfully synthesized. Furthermore, the phase constitution and distribution, magnetic transition temperature, and saturation magnetization determined for the LENS TM -synthesized rod sample are all similar to those obtained for 1-2-2 materials made by conventional casting. Further, the measured magnetic entropy change, as determined from Maxwell's Relations applied to magnetic data, indicates that the magnetocaloric response of the annealed LENS TM -printed rod samples are comparable to those of the 1-2-2 compounds made by conventional techniques. These results confirm that complex magnetofunctional shapes, which are needed for efficient energy conversion in magnetocaloric devices, can be rapidly fabricated from the AlFe 2 B 2 compound.
36 MATERIALS SCIENCE↗
Beyond Coordination: Joint Planning and Program Execution. The IHPRPT Materials Working Group
"Partnership is more than just coordination," stated then-Commander of the Air Force Research Laboratory (AFRL), Major General Dick Paul (USAF-Ret), at this year's National Space and Missile Materials Symposium. His comment referred to the example of the joint planning and program execution provided by the Integrated High Payoff Rocket Propulsion Technology (IHPRPT) Materials Working Group (IMWG). Most people agree that fiscal pressures imposed by shrinking budgets have made it extremely difficult to build upon our existing technical capabilities. In times of sufficient budgets, building advanced systems poses no major difficulties. However, with today's budgets, realizing enhanced capabilities and developing advanced systems often comes at an unaffordable cost. Overcoming this problem represents both a challenge and an opportunity to develop new business practices that allow us to develop advanced technologies within the restrictions imposed by current funding levels. Coordination of technology developments between different government agencies and organizations is a valuable tool for technology transfer. However, rarely do the newly developed technologies have direct applicability to other ongoing programs. Technology requirements are typically determined up-front during the program planning stage so that schedule risk can be minimized. The problem with this process is that the costs associated with the technology development are often borne by a single program. Additionally, the potential exists for duplication of technical effort. Changing this paradigm is a difficult process but one that can be extremely worthwhile should the right opportunity arise. The IMWG is one such example where NASA, the DoD, and industry have developed joint requirements that are intended to satisfy multiple program needs. More than mere coordination, the organizations comprising the group come together as partners, sharing information and resources, proceeding from a joint roadmap.
Stropki, Michael A.↗
Characterization of low concentration uranium glass working materials
A series of uranium-doped silicate glasses were created at (Lawrence Livermore National Laboratory) LLNL, to be used as working reference material analogs for low uranium concentration research. Specifically, the aim of this effort was the generation of well-characterized glasses spanning a range of concentrations and compositions, and of sufficient homogeneity in uranium concentration and isotopic composition, for instrumentation research and development purposes. While the glasses produced here are not intended to replace or become standard materials for uranium concentration or uranium isotopic composition, it is hoped that they will help fill a current gap, providing low-level uranium glasses sufficient for methods development and method comparisons within the limitations of the produced glass suite. Glasses are available for research use by request.
22 GENERAL STUDIES OF NUCLEAR REACTORS↗
Structures and Materials Working Group report
The appropriateness of the selection of four issues (advanced materials development, analysis/design methods, tests of large flexible structures, and structural concepts) was evaluated. A cross-check of the issues and their relationship to the technology drivers is presented. Although all of the issues addressed numerous drivers, the advanced materials development issue impacts six out of the seven drivers and is considered to be the most crucial. The advanced materials technology development and the advanced design/analysis methods development were determined to be enabling technologies with the testing issues and development of structural concepts considered to be of great importance, although not enabling technologies. In addition, and of more general interest and criticality, the need for a Government/Industry commitment which does not now exist, was established. This commitment would call for the establishment of the required infrastructure to facilitate the development of the capabilities highlighted through the availability of resources and testbed facilities, including a national testbed in space to be in place in ten years.
Torczyner, Robert↗
Properties of cryogenically worked materials Final report
Steel and cobalt-nickel alloy compression and corrosion tests after precipitation hardening at cryogenic temperatures for increased yield strength and corrosion resistance
Herzog, R. G.↗
Electromagnetic print nozzle for direct-write additive manufacturing with resistive renditions
A method and apparatus for additive manufacturing that includes a material guide for directing a supply of working material. An advancement mechanism comprising one or more pistons, pushers, plungers and/or pressure regulation systems are positioned behind at least a portion of the supply of working material for advancing the working material forward. The working material is heated using an electro-magnetic heating element and the melted or molten working material is deposited from a tip positioned at an end of the material guide.
42 ENGINEERING↗
Atomic layer deposition of Hf{sub x}Al{sub y}C{sub z} as a work function material in metal gate MOS devices
As advanced silicon semiconductor devices are transitioning from planar to 3D structures, new materials and processes are needed to control the device characteristics. Atomic layer deposition (ALD) of Hf{sub x}Al{sub y}C{sub z} films using hafnium chloride and trimethylaluminum precursors was combined with postdeposition anneals and ALD liners to control the device characteristics in high-k metal-gate devices. Combinatorial process methods and technologies were employed for rapid electrical and materials characterization of various materials stacks. The effective work function in metal–oxide–semiconductor capacitor devices with the Hf{sub x}Al{sub y}C{sub z} layer coupled with an ALD HfO{sub 2} dielectric was quantified to be mid-gap at ∼4.6 eV. Thus, Hf{sub x}Al{sub y}C{sub z} is a promising metal gate work function material that allows for the tuning of device threshold voltages (V{sub th}) for anticipated multi-V{sub th} integrated circuit devices.
75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
Electromagnetic print nozzle for direct-write additive manufacturing
A method and apparatus for additive manufacturing that includes a material guide for directing a supply of working material and a plurality of rollers for advancing the working material. An electromagnetic heater is provided to heat and deposit molten working material as a new supply of working material is forced through the material guide.
36 MATERIALS SCIENCE↗
Rapid non-contact energy transfer for additive manufacturing driven high intensity electromagnetic fields
A method and apparatus for additive manufacturing that includes a nozzle and/or barrel for extruding a plastic material and a supply of polymeric working material provided to the nozzle, wherein the polymeric working material is magnetically susceptible and/or electrically conductive. A magneto-dynamic heater is provided for producing a time varying, high flux, frequency sweeping, alternating magnetic field in the vicinity of the nozzle to penetrate into and couple the working material to heat the material through at least one of an induced transient magnetic domain and an induced, annular current.
42 ENGINEERING↗
Magnetic properties and magnetocaloric effect in double Sr2FeMoO6 perovskites
Highlights: • Magnetocaloric effect in Sr2FeMoO6 is observed. • Room temperature magnetic refrigeration. • Double perovskite structure. • Sr2FeMoO6 used in magnetic refrigeration technology. • RCP and ΔS{sub m} of Sr{sub 2}FeMoO{sub 6} have been determined. - Abstract: The magnetic properties and magnetocaloric effect in Sr{sub 2}FeMoO{sub 6} compound have been studied using the Monte Carlo simulation. Thermal magnetization and dM/dT of Sr{sub 2}FeMoO{sub 6} are given. The Curie temperatures T{sub C}(K) have been obtained. The temperature dependence of the magnetic entropy for a several magnetic field have been also obtained. The field dependence of relative cooling power and magnetic hysteresis cycle of Sr{sub 2}FeMoO{sub 6} have been determined for a several magnetic field and temperatures. The Sr{sub 2}FeMoO{sub 6} might be a promising base for developing the new kinds of magnetic refrigerant as working materials in magnetic refrigeration technology.
75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
Magnetic refrigeration for low-temperature applications
The application of refrigeration at low temperatures ranging from production of liquid helium for medical imaging systems to cooling of infrared sensors on surveillance satellites is discussed. Cooling below about 15 K with regenerative refrigerators is difficult because of the decreasing thermal mass of the regenerator compared to that of the working material. In order to overcome this difficulty with helium gas as the working material, a heat exchanger plus a Joule-Thomson or other exponder is used. Regenerative magnetic refrigerators with magnetic solids as the working material have the same regenerator problem as gas refrigerators. This problem provides motivation for the development of nonregenerative magnetic refrigerators that span approximately 1 K to approximately 0 K. Particular emphasis is placed on high reliability and high efficiency. Calculations indicate considerable promise in this area. The principles, the potential, the problems, and the progress towards development of successful 4 to 20 K magnetic refrigerators are discussed.
Barclay, J. A.↗
Polymer exhaust for eliminating extruder transients
An additive manufacturing method that includes an extruder providing a supply of working material and a nozzle connected with respect to the extruder, the nozzle directing the working material to a deposit surface. A diverter valve is positioned between the extruder and the nozzle to direct the working material to an exhaust port away from the deposit surface under certain conditions.
Chesser, Phillip C.↗
Assessment of Present State-of-the-art Sawing Technology of Large Diameter Ingots for Solar Sheet Material
Work is reported on: (1) slicing of the ingots with the multiblade slurry saw, the multiwire slurry saw and the I.D. saw, (2) characterization of the sliced wafers, and (3) analysis of add-on slicing cost based on Solar Array Manufacturing Industry Costing Standard.
Yoo, H. I.↗
Measurement of damping of graphite epoxy materials
Work on a damping measurement test apparatus is discussed. The device is designed to excite tube specimens in a vacuum chamber. Also some experiments were conducted on a tube specimen to confirm previously reported results. A table of data showing the results of forced vibration tests using a half ring and a free-free boundary is given. The main purpose was to study the effect of the frequency resolution on the damping ratio measurements.
Crocker, M. J.↗
Polymer precursors for SiC ceramic materials
Work on precursor polymers to SiC was performed, concentrating on polymers made from decamethyl cyclohexasilyene units. The initial approach was to synthesize mixed diphenyl decamethyl cyclohexasilane, dephenylate, and polymerize. This produced polymers which had yields of up to 50 percent SiC. (Theoretical yield is 75 percent). The present approach is to make the polymer through the intermediate trans-1,4-diphenyl decamethyl cyclohexasilane. This should produce a crystalline polymer and high strength fibers. These will be thermally decomposed to SiC fibers. This requires new chemistry which is currently being studied.
Litt, Morton H.↗
Improved GaP doped SiGe thermoelectric material
Work at TECO has independently confirmed the early results obtained at JPL that high-temperature heat-treatment of SiGe/GaP alloys can significantly increase the figure of merit Z of these alloys. Several possible reasons for this improvement are given. Experiments are in progress to test these various hypothesis.
Vandersande, Jan W.↗
Spatially Resolved Characterisation of Low Mass Fraction Uranium Glass Working Reference Materials
Here, we present the results of a study to generate reference glasses that reflect an environment analogous to historic nuclear fallout samples of interest for post-detonation nuclear forensics. The glasses were generated by melting and then quenching SiO 2 , Al 2 O 3 and CaCO 3 powders. Two suites of glasses with three distinct U isotopic ratios were successfully made with enrichments in the 235 U isotope (~ natural [0.72%], ~ 53% and 94%), but the bulk elemental data showed heterogeneity (~ 10% RSD) with U mass fractions ranging from 331.47 to 373.63 μg g -1 . Spatially resolved U isotopic measurements were performed using three mass spectrometry techniques (secondary ion mass spectrometry-single stage accelerator mass spectrometry [SIMS-SSAMS], large geometry [LG] - SIMS, and laser ablation-inductively coupled plasma-mass spectrometry [LA-ICP-MS]) across five National Laboratories. The results showed good agreement with the bulk U isotopic data for the low, medium, and high U mass fractions. We conclude that despite elemental heterogeneity, these samples can serve as useful working reference materials for spatially resolved nuclear fallout analyses, as well as for other related spatially resolved analyses.
36 MATERIALS SCIENCE↗