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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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SCI model structure determination program (OSR) user's guide

The computer program, OSR (Optimal Subset Regression) which estimates models for rotorcraft body and rotor force and moment coefficients is described. The technique used is based on the subset regression algorithm. Given time histories of aerodynamic coefficients, aerodynamic variables, and control inputs, the program computes correlation between various time histories. The model structure determination is based on these correlations. Inputs and outputs of the program are given.

Source record↗

Investigation of electrostatic discharge phenomena on conductive and non-conductive solar reflectors

A sample composed of non conductive optical solar reflectors (OSR) was irradiated with low energy electrons at the DERTS facility to study the effects of charge build up on thermal control coating materials. The degration effects on this panel due to electrostatic discharges were investigated to find possible alternatives to limit the amount of damage. The following systems are evaluated: (1) non conductive OSR (non conductive adhesive) (2) non conductive OSR (conductive adhesive); and conductive OSR (conductive adhesive).

S J Bosma↗

IUS materials outgassing condensation effects on sensitive spacecraft surfaces

Four materials used on the inertial upper state (IUS) were subjected to vacuum conditions and heated to near-operational temperatures (93 to 316 C), releasing volatile materials. A fraction of the volatile materials were collected on 25 C solar cells, optical solar reflectors (OSR's) or aluminized Mylar. The contaminated surfaces were exposed to 26 equivalent sun hours of simulated solar ultraviolet (UV) radiation. Measurements of contamination deposit mass, structure, reflectance and effects on solar cell power output were made before and after UV irradiation. Standard total mass loss - volatile condensible materials (TML - VCM) tests were also performed. A 2500 A thick contaminant layer produced by EPDM rubber motor-case insulation outgassing increased the solar absorptance of the OSR's from 0.07 to 0.14, and to 0.18 after UV exposure. An 83,000 A layer caused an increase from 0.07 to 0.21, and then the 0.46 after UV exposure. The Kevlar-epoxy motor-case material outgassing condensation raised the absorptance from 0.07 to 0.13, but UV had no effect. Outgassing from multilayer insulation and carbon-carbon nozzle materials did not affect the solar absorptance of the OSR's.

Mullen, C. R.↗

Materials and techniques for spacecraft static charge control 2

Results of exploratory development on the design, fabrication and testing of transparent conductive coatings, conductive bulk materials and grounding techniques for application to high resistivity spacecraft dielectric materials to obtain control of static charge buildup are presented. Deposition techniques for application of indium oxide, indium/tin oxide and other metal oxide films on Kapton, FEP Teflon, OSR and solar cell coverglasses discussed include RF and Magnetron sputtering and vapor deposition. Development, fabrication and testing of conductive glass tiles for OSR and solar cell coverglass applications is discussed. Several grounding techniques for rapid charge dissipation from the conductively coated polymer and glass dielectrics which were developed and tested in thermal cycled and electron plasma environments are described. The optical and electrical characterization and aging effects of these coatings, bulk materials and grounding techniques are reviewed as they apply to the performance of their design functions in a geosynchronous orbit environment.

Schmidt, R. E.↗

Dielectric discharge characteristics in a two-electron simulation environment

The results of a series of experiments in which flux levels representative of the space electron environment were used are presented and compared to the results of high flux tests. The simulation approach was to partition the space electron spectrum into two parts, those electrons which do not penetrate a material and therefore contribute to charging and those which completely penetrate the material. The nonpenetrating electrons were simulated using 25 keV electrons and the penetrating electrons by 350 keV electrons. The materials included in this investigation were Kapton, optical solar reflectors (OSRs), and a ground test satellite surface potential monitor which contained Kapton, astroquart, OSRs and teflon.

Treadaway, M.↗

High temperature, high intensity solar array

The solar array for the Venus Radar Mapper mission will operate in the high temperature, high intensity conditions of a low Venus orbit environment. To fulfill the performance requirements in this environment at minimum cost and mass while maximizing power density and packing factor on the panel surface, several features were introduced into the design. These features included the use of optical surface reflectors (OSR's) to reduce the operating temperature; new adhesives for conductive bonding of OSR's to avoid electrostatic discharges; custom-designed large area cells and novel shunt diode circuit and panel power harness configurations.

Smith, B. S.↗

Solar absorptance degradation of optical solar reflector radiators on the Spacenet satellites

Telemetry data are presented for two communications hybrid satellites, Spacenet I and Spacenet II, collected to determine the long-term temperature trend and associated solar absorptance degradation of the optical solar reflectors (OSRs). A thermal model was used to calculate the thermal sensitivity of various OSR components to changes in the solar absorptance and to determine absolute values of solar absorptance. The separation of the data into sunlit and nonsunlit periods made it possible to confirm the hypothesis that degradation occurs under the catalytic activity of direct sunlight on the spacecraft contaminants. The differences found between the degradation rates for Spacenet-I and Spacenet-II satellites and between the present results and published reports on other satellites are considered to be related to variations in the volume of spacecraft contaminants.

Naegeli, Charles R.↗

Contamination in Orbit of GOES-8

The GOES-8 satellite has lost some of its ability to dissipate heat over time. This is shown by the temperature increases over time of spacecraft and instrument components that are cooled with optical solar reflector (OSR) radiators. Contamination has a significant, well-documented effect on the solar absorptance (a(sub s)) of OSRs. This document attempts to discern how much molecular contamination has collected on the Imager and Sounder radiant coolers by analyzing the increase in temperature of the vacuum cooler housing. In the first part, temperature change is transformed into solar absorptance units by a method devised by ITT. The second part transfomis the solar absorptance gain into a molecular film thickness.

Sanders, Jack T.↗

Simplified Mantle Architecture and Distribution of Radiogenic Power

The mantle components that represent the source region of ocean island basalts (OIB) and feed hotspot volcanism are predicted to contain 160 +/- 20 (2σ(sub m)) ng/g Th, a heat‐producing element. This critical model composition indicates that the OIB source region (OSR) comprises a significant amount of recycled oceanic crust and constitutes 19(sup +3)(sub −2) (2σ(sub m))% of the mantle by mass. The mass fraction of this reservoir supports a mantle architecture with a basal thermochemical layering at an average depth of 2000 +/- 100 (2σ(sub m)) km or two thermochemical piles that extend up to midmantle levels. The hotspot source described here generates 10 pW/kg of radiogenic heat and supplies 7.3 TW to the planet's total surface heat flux. Given that the silicate portion of the Earth produces some 20.4 TW of radiogenic power, with 7.2 TW derived from the continental crust, the mantle source responsible for mid‐ocean ridge volcanism provides only 5.9 TW of radiogenic power (or <2 pW/kg). As a result, the source of hotspots generates >5x more radiogenic heat than the source of mid‐ocean ridges, thus contributing to the energetics that drive mantle convection and potentially the formation of long‐lived plumes via bottom heating of the modern mantle. The potential for a sequestered or unsampled mantle reservoir would impact the relative mass fractions of the source regions of OIB and mid‐ocean ridge volcanism but not the compositional model of the OSR presented here.

Arevalo, Ricardo, Jr.↗

Materials and techniques for spacecraft static charge control

An overview of the design, development, fabrication, and testing of transparent conductive coatings and conductive lattices deposited or formed on high resistivity spacecraft dielectric materials to obtain control static charge buildup on spacecraft external surfaces is presented. Fabrication techniques for the deposition of indium/tin oxide coatings and copper grid networks on Kapton and FEP Teflon films and special frit coatings for OSR and solar cell cover glasses are discussed. The techniques include sputtering, photoetching, silkscreening, and mechanical processes. A facility designed and built to simulate the electron plasma at geosynchronous altitudes is described along with test procedures. The results of material characterizations as well as electron irradiation aging effects in this facility for spacecraft polymers treated to control static charge are presented. The data presents results for electron beam energies up to 30 kV and electron current densities of 30 nA/cm squared. Parameters measured include secondary emission, surface leakage, and through the sample currents as a function of primary beam energy and voltage.

Amore, L. J.↗

Charging and discharging characteristics of dielectric materials exposed to low- and mid-energy electrons

Charging and discharging characteristics of dielectric samples exposed to 1-25 keV and 25-100 keV electrons in a laboratory environment are reported. The materials examined comprised OSR, Mylar, Kapton, perforated Kapton, and Alphaquartz, serving as models for materials employed on spacecraft in geosynchronous orbit. The tests were performed in a vacuum chamber with electron guns whose beams were rastered over the entire surface of the planar samples. The specimens were examined in low-impedance-grounded, high-impedance-grounded, and isolated configurations. The worst-case and average peak discharge currents were observed to be independent of the incident electron energy, the time-dependent changes in the worst case discharge peak current were independent of the energy, and predischarge surface potentials are negligibly dependent on incident monoenergetic electrons.

Coakley, P.↗

Vacuum-deposited optical coatings experiment (A0138-4)

The stability of various vacuum deposited optical coatings exposed to the space environment were analyzed. A wide range of optical components manufactured by vacuum deposition, such as metallic and multidielectric reflective coatings in the UV range, metal dielectric interference filtes in the UV and IR ranges, narrow-bandpass filters int he near-UV and visible ranges, selective metallic mirrors in the range from 1500 to 2500 A. antireflective and reflective IR coatings, beam splitters in the visible and IR ranges, and optical surface reflection (OSR) coatings were developed. Many of these components were incorporated into scientific and technical experiments flown on balloons and rockets as well as on Symphonie, Meteosate, OTS, D2-B, TIROS n, and others. It appears that these components operate successfully in flight.

Malherbe, A.↗

Thermal control materials

The LDEF M0003-5 Thermal Control Materials Experiment contains numerous thermal control coatings, metallized and nonmetallized polymeric films, adhesives, OSR's, and metallic foils. The materials were located on the leading and trailing edges of the satellite, therefore exposed to two different low earth orbital environments. Many specimens received a total exposure of 5.75 years and other received a limited exposure of 0.9 years to the complete environment. On-orbit and post flight photographic records are presented. The material's physical and optical performance are discussed as a function of location and duration of exposure. Data concerning specimen condition, degradation, contamination, optical reflectance and transmittance are discussed. The effect of atomic oxygen erosion on specific materials is also presented, The performance of adhesive bonds with polymeric films is reviewed.

Hurley, C.↗

Space qualification of UV and IR reflecting coverslides for GaAs solar cells

As part of the space qualification effort for blue-red reflecting coverslides designed for use with GaAs solar cells, the first long-term (3000 hours) UV testing of unirradiated and 1 MeV electron-irradiated GaAs solar cells, with 4 types of multilayer-coated coverslides to reduce operating temperature, has produced some unexpected results. Important conclusions from this study, which includes two parallel tests, are as follows: (1) All of the GaAs solar cells with multilayer-coated coverslides display UV degradation. The laboratory data, extrapolated to 10 years in orbit, point to a significant loss mechanism from a combination of absorption and a reduction in optical match in such coatings from this portion of the space environment; (2) The effects of contamination in a vacuum system, on the measured degradation in solar-cell short-circuit current during a UV test, depend upon the type of coverslide coatings present on the coverslide surfaces. This has implications for both coated coverslides and optical solar reflectors (OSR's) in space; and (3) Because of the observed trends in this test and uncertainties in the extrapolation of data for multilayer coated coverslides, the use of any multilayer-coated coverslides for extended missions (greater than 1 year) cannot be recommended without prior flight testing.

Meulenberg, Andrew↗

Evaluation of Coatings and Materials for Future Radiators

Radiators are used to reject energy from space vehicles through radiant heat transfer. They are typically the largest component in a vehicle's thermal control system and can have a large impact on the vehicle design and operation. NASA s current vision for exploration dictates that radiators for a Crew Exploration Vehicle (CEV), a Lunar Surface Access Module (LSAM), and a lunar base will need to be developed. These applications present new challenges when compared to previous radiators on the Space Shuttle and International Space Station (ISS). In addition, many technological advances have been made that could positively impact future radiator design. This paper outlines new requirements for future radiators and documents a trade study performed to select the some promising technologies for further evaluation. The technologies include K1100 based carbon composites for the radiator surface as well as Optical Solar Reflectors (OSRs), a lithium based white paint, and electrochromic thin films for optical coatings. Coupons were made using these materials and tests were performed to characterize their performance. Testing included evaluating structural and thermal properties of the carbon composites, thermal cycling, launch pad weather simulation, and exposure to solar wind, and Ultraviolet (UV) radiation.

Tuan, George C.↗

Lunar Reconnaissance Orbiter (LRO) Rapid Thermal Design Development

The Lunar Reconnaissance Orbiter (LRO) project had a rapid development schedule starting with project conception in spring of 2004, instrument and launch vehicle selection late in 2005 and then launch in early 2009. The lunar thermal environment is one of the harshest in our solar system with the heavy infrared loading of the moon due to low albedo, lack of lunar atmosphere, and low effective regolith conduction. This set of constraints required a thermal design which maximized performance (minimized radiator area and cold control heater power) and minimized thermal hardware build at the orbiter level (blanketing, and heater service). The orbiter design located most of the avionics on an isothermalized heat pipe panel called the IsoThermal Panel (ITP). The ITP was coupled by dual bore heat pipes to an Optical Solar Reflector (OSR) covered heat pipe radiator. By coupling all of the avionics to one system, the hardware was simplified. The seven instruments were mainly heritage instruments which resulted in their desired radiators being located by their heritage design. This minimized instrument redesigns and therefore allowed them to be delivered earlier, though it resulted in a more complex orbiter level blanket and heater service design. Three of the instruments were mounted on a tight pointing M55J optical bench that needed to be covered in heaters to maintain pointing. Two were mounted to spacecraft controlled radiators. One was mounted to the ITP Dual Bores. The last was mounted directly to the bus structure on the moon facing panel. The propulsion system utilized four-20 pound insertion thrusters and eight-5 pound attitude control thrusters (ACS) in addition to 1000 kg of fuel in two large tanks. The propulsion system had a heater cylinder and a heated mounting deck for the insertion thrusters which coupled most of the propulsion design together simplifying the heater design. The High Gain Antenna System (HGAS) and Solar Array System (SAS) used dual axis actuator gimbal systems. HGAS required additional boom heaters to cool the approximately 10 W of RF losses thru the rotary joints and wave guides from the 40 W Ka system. By design this module needed a fair amount of heater, blanketing, and radiator complexity. The SAS system required a separate cable wrap radiator to help cool the Solar Array harness which dissipated 30 W thru the actuators and cable wraps. This module also was complex.

Baker, Charles↗

Mission Performance of the GLAS Thermal Control System - 7 Years In Orbit

ICESat (Ice, Cloud and land Elevation Satellite) was launched in 2003 carrying a single science instrument - the Geoscience Laser Altimeter System (GLAS). Its primary mission was to measure polar ice thickness. The GLAS thermal control architecture utilized propylene Loop Heat Pipe (LHP) technology to provide selectable and stable temperature control for the lasers and other electronics over a widely varying mission thermal environment. To minimize expected degradation of the radiators, Optical Solar Reflectors (OSRs) were used for both LHP radiators to minimize degradation caused by UV exposure in the various spacecraft attitudes necessary throughout the mission. Developed as a Class C mission, with selective redundancy, the thermal architecture was single st ring, except for temperature sensors used for heater control during normal operations. Although originally planned for continuous laser operations over the nominal three year science mission, laser anomalies limited operations to discrete measurement campaigns repeated throughout the year. For trending of the science data, these periods were selected to occur at approximately the same time each year, which resulted in operations during similar attitudes and beta angles. Despite the laser life issues, the LHPs have operated nearly continuously over this time, being non-operational for only brief periods. Using mission telemetry, this paper looks at the performance of the thermal subsystem during these periods and provides an assessment of radiator degradation over the mission lifetime.

Grob, Eric W.↗