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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Experimental Testing of a Floating Oscillating Surge Wave Energy Converter

In order to generate a public data set that can be used to validate Wave Energy Converter (WEC) numerical codes, such as WEC-Sim, Sandia National Laboratories led an experimental testing campaign of a 1:33 scale Floating Oscillating Surge Wave Energy Converter (FOSWEC) in the Directional Wave Basin at Oregon State University's Hinsdale Wave Research Laboratory. Testing was performed in two phases; Phase 1 testing was completed in November - December 2015, and Phase 2 testing was completed in May - June 2016. This experimental testing report details the selection and design of a FOSWEC, experimental setup and tests, and overview of the resulting dataset from Phase 1 and Phase 2 testing.

16 TIDAL AND WAVE POWER↗

Tank 48H Phase 1 Initial Testing Using Sodium Permanganate to Decompose Tetraphenylborate: As-Received Characterization of HTF-48-25-1

This report provides results from a detailed characterization study of Tank 48H sample HTF-48-25-17 performed by the Savannah River National Laboratory (SRNL). The slurry sample was retrieved from Savannah River Site (SRS) Tank 48H on February 25, 2025, and received at the SRNL shielded cells on 02/25/2026. This effort completes the first task of a multi-phase approach, requested by Savannah River Mission Completion (SRMC), to study tetraphenylborate (TPB) decomposition in Tank 48H using sodium permanganate with radioactive waste.

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Tank 48H Phase 1 Initial Testing Using Sodium Permanganate to Decompose Tetraphenylborate: Simulant Studies with Shaker Oven and 2-L Vessel

Tank 48H currently holds legacy material including organic tetraphenylborate (TPB) compounds from the operation of the In-Tank Precipitation process. The large quantity of TPB is not compatible with the waste treatment facilities at SRS and must be removed or undergo treatment to oxidize the organic compounds before the tank can be returned to routine Tank Farm service. Tank 48H currently holds approximately 270,000 gallons of legacy material comprised of decontaminated salt solution, approximately 20,000 kilograms of TPB solids, 3,400 kilograms of sludge solids, and 1,800 kilograms of monosodium titanate (MST).

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Evaluation of Concentrated Piperazine for CO 2 Capture from Coal-Fired Flue Gas (Final Report, REV0)

Concentrated piperazine (PZ) is a novel solvent being developed by the University of Texas at Austin (UT) for CO 2 capture from coal-fired power plants. The high thermal stability of PZ permits solvent regeneration at higher temperature (150 °C) and pressure, reducing compression capital and operating costs. The purpose of Cooperative Agreement DE-FE0005654, Evaluation of Concentrated Piperazine for CO 2 Capture from Coal-Fired Flue Gas , was to gain operational experience using PZ solvent to absorb CO 2 and explore novel, high-temperature processes for solvent regeneration. The pilot-scale test campaigns funded under this project have resulted in the continual improvement in the heat duty of the regeneration systems and solvent and equipment optimization. This document summarizes the results from the Phase 1 (2011, 2013 and 2015) and Phase 2 (2018) test campaigns. In Phase 1, the campaign was conducted on synthetic flue gas at the University of Texas’ Separations Research Program (SRP) facility to investigate CO 2 capture with 5 and 8 molal (5$m$ and 8$m$) PZ and two-stage flash (2SF) and advanced flash stripper (AFS) regeneration designs. Phase 1 testing also investigated techniques for measuring amine aerosol that can be generated during operation, and the effect of absorber operating conditions and sulfur containing compounds in the flue gas on aerosol generation. This testing showed that the AFS represents an optimized amine regeneration system with superior energy performance and simple operability over the 2SF or a simple stripper (SS), that 5$m$ PZ provides an economic and operability advantage over 8$m$ PZ, and that phase doppler interferometry (PDI) can provide useful particle size information on amine aerosol. In Phase 2, the campaign was conducted on coal-fired flue gas at the National Carbon Capture Center (NCCC) to investigate CO 2 capture with 5$m$ PZ and the AFS. The PZ solvent was also used with an existing SS at the NCCC to provide comparison with the AFS performance. Additionally, the campaign investigated the effect of flue gas SO 3 on amine aerosol from the CO 2 absorber. The NCCC pilot plant testing demonstrated the robustness of the PZ solvent and the high energy performance of the AFS provided significant improvements in energy performance over the conventional SS for PZ and other solvents, and approached the DOE’s economic targets for second generation carbon capture technologies. Extended testing allowed the project team to demonstrate reliable long-term operation of this novel regeneration technology and solvent combination. EPRI, Luminant, B&W, LG&E, Chevron, Southern Company, and UT are project co-funders. UT and Trimeric were project team members. URS Group was the prime contractor.

20 FOSSIL-FUELED POWER PLANTS↗

Development of ASTM International D8405—Standard Test Method for Evaluating PM 2.5 Sensors or Sensor Systems Used in Indoor Applications

Sensors and sensor systems for monitoring fine particles with aerodynamic diameters smaller than 2.5 µm can provide real-time feedback on indoor air quality and thus can help guide actions to manage indoor air pollutant concentrations. Standardized verification of the performance and accuracy of sensors and sensor systems is crucial for predicting the efficacy of such monitoring. A new ASTM International standard test method (ASTM D8405) was created for this need and is the most exacting laboratory protocol published to date for evaluating indoor air quality sensors and sensor systems measuring particles smaller than 2.5 µm in diameter. ASTM D8405 subjects sensors and sensor systems to five test phases: (1) an initial particle concentration ramp; (2) exposure to various temperature and humidity conditions; (3) exposure to interfering particles; (4) temperature cycling; and (5) a final particle concentration ramp to assess drift. This paper discusses the development of the standard test method, key aspects of the testing process, example evaluation results, and a comparison of this standard test method against peer evaluation protocols.

47 OTHER INSTRUMENTATION↗

Experimental Study of Mechanical Response of Polyurethane Rubber at Varying Strain Rates for W80-4 System

This report describes an experimental study to determine the mechanical behavior of the polyurethane rubber material that was used in the W80-4 MCC Shock/Breach Phase 1 test series. Compression experiments were conducted on cylindrical specimens over a wide range of loading rates to characterize the material over the range of strain rates that were experienced in the shock/breach testing. Additionally, specimen diameter was varied to determine the effect of confinement on the material response and was found to be significant. This data is used to populate a material model to enable accurate analyses and finite element simulations of the shock/breach test series.

36 MATERIALS SCIENCE↗

Fire-Induced Pressure Response and Failure Characterization of PCV/SCV/3013 Containers - Phase 1

This report discusses the test series performed at Sandia National Laboratories (SNL) to test the response of Primary Containment Vessels (PCVs) under a hypothetical fire scenario. The PCV is the innermost container in a 9975 shipping package (NRC, 2014). This test series was the first of three phases aiming to characterize the PCV/SCV/3013 system, and it will be referred to as Phase 1. The purpose of these tests was to characterize the response of the PCV wall when filled with a bounding payload and exposed to an ASTM-E1529 (ASTM, 2014) standard fire environment. In particular, the goal was to test a working hypothesis for these PCVs: that, during a scenario where the PCV is exposed to an ASTM-E1529 standard fire environment, the accumulated internal pressure (resulting from the expansion of gases and vaporization of moisture/plastics during heat exposure) relieves through the O-ring segment of the PCV before PCV wall failure (rupture). Bounding internal and external conditions were purposefully established for this Phase 1 testing in order to maximize pressurization in the container. Specifically, this Phase 1 test series is designed to determine the worst case thermal stress conditions by exposing five SRNS PCVs with identical payloads to the severe ASTM-E1529 fire conditions in five different configurations with increasing potential to result in a release of the internal contents (i.e. failure). All five tests were successfully executed, and the failure modes were characterized for each test. This report discusses the details of the five tests performed in this phase, their outcomes, and their implications.

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Commissioning of Phase 1 of the LANL RFQ Test Stand - Beam Characterization

A series of numerical start-to-end simulations of Phase 1 of the 750 keV RFQ Test Stand which includes the ion source (H+ duoplasmatron), a 1-Solenoid LEBT, an emittance scan station and a Faraday cup were performed to find a mechanism for the characterization of the proton beam extracted from the duoplasmatron.

43 PARTICLE ACCELERATORS↗

Printed Strain Gauges for Anthropomorphic Test Dummies for Vehicle Crash Testing

In Phase 1 of the technical collaboration between Oak Ridge National Laboratory (ORNL) and Humanetics, additive manufacturing was studied as a method to produce high strain – strain gauges that are embedded in an additively manufactured (AM) anthropomorphic crash test dummy (ATD) to provide high fidelity data to significantly improve vehicle safety. In this study commercially available conductive filament was acquired and the mechanical properties were tested for use in this application. The design space of embedded printed strain gauges was explored with multiple configurations printed and tested for performance. The testing resulted in finding that commercially available filament materials were unable to meet the performance requirements. Finally, an extensive literature survey was performed on advanced manufacturing techniques and novel high strain conductive materials to manufacture strain gauges that can be embedded in to the AM ATD. Humanetics have taken the literature survey and have reached out to material suppliers such as Techmer to provide custom blends of materials for testing. Humanetics will continue to build off of the research that was performed and test custom materials for use in AM ATDs.

36 MATERIALS SCIENCE↗

Evaluation of Low-cost, Full HD, CMOS Cameras for Use in the Calcine Retrieval Project - 19530

This paper describes results from radiation testing conducted on low-cost, commercial off-the-shelf, full high-definition (HD) resolution (1920 x 1080 p), complementary metal-oxide-semiconductor (CMOS) camera sensors. The purpose of the testing was to evaluate the sensors' suitability for use in the Calcine Retrieval Project by determining their image quality and life expectancy while operating in an ionizing radiation field of 20.0 Gy/h. The two camera sensors tested were the Axis FA1105 and Axis FA1125. These commercial camera sensors were designed for retail security surveillance and have no radiation-hardened (rad-hard) components. In addition to radiation testing, the sensors' field-of-view, resolution, and low-light image quality were tested at several target distances to ensure they meet project requirements. Testing was divided into two phases. During Phase 1, four FA1105 sensors and four FA1125 sensors were tested simultaneously without any shielding in radiation fields of 25.5 Gy/h and 49.3 Gy/h. In Phase 2, three FA1105 and five FA1125 sensors were shielded by 22.2 mm of lead and tested simultaneously in radiation fields of 26.8 Gy/h, 52.3 Gy/h, 143.0 Gy/h, 200.7 Gy/h, 404.6 Gy/h, and 2,317.5 Gy/h. Dose rate values were established using film dosimetry readings. Apertures in the shielding allowed for a 40-degree field of view while shielding all parts of the sensor except for directly in front of the CMOS sensor array. All testing was conducted at the Idaho Accelerator Center in Pocatello, Idaho, using a 450 keV X-ray generator. Sensor images were automatically captured at regular intervals throughout the testing for qualitative evaluation by the test team. Film dosimetry was placed near the sensors to record actual dose totals. The 450 keV setting generates X-ray radiation with an energy level close to the primary gamma energy level produced by the Cesium-137 isotope in the calcine, which is 662 keV. Results from Phase 1 indicate the sensors failed at an average cumulative dose of 226.3 Gy. For a given 20.0 Gy/h field this results in a mean time to failure (MTTF) of 11.3 hours. Recorded images from all sensors showed minimal image degradation due to radiation-induced noise. When the sensors finally failed, the failure mode was an abrupt loss of video. The image went black suggesting some other component in the sensor head besides the CMOS sensor array was responsible for the failure. During a portion of Phase 1 testing, a commercial, rad-hard camera was irradiated in the 25.5 Gy/h field along with the eight Axis FA series sensors. Image quality from the FA series sensors significantly outperformed the image quality of the rad-hard camera in radiation-induced noise tolerance, image resolution, and dynamic range. During Phase 2 testing, all sensors produced excellent images in radiation fields as high as 404.6 Gy/h. One FA1125 sensor was tested at the highest dose rate of 2,317.5 Gy/h. At this dose rate, the image was color shifted towards red and contained a significant amount radiation-induced noise. The sensor did not fail and was producing usable imagery after one hour, at which time the test was ended due to allotted beam-time at the test facility. Eighteen hours after X-rays were shut off, the sensor image returned to normal color and all eight sensors continued to operate without any visible, permanent image degradation. For Phase 2 testing, it was not possible to establish a MTTF since none of the shielded sensors failed during the allotted test time. However, given the highest cumulative dose of 4,142.1 Gy received by a shielded FA1125 sensor, a minimum life expectancy of 207 hours (8.6 days) is predicted while operating in a 20.0 Gy/h field. Test results indicate the radiation tolerance of the FA series sensor's CMOS array, along with the small form factor, full HD image quality, wide dynamic range, and Ethernet standard makes it suitable for short-term use in monitoring and visually documenting waste remediation efforts for the Calcine Retrieval Project at the INL. The sensor's low-cost of about $140 US, compared to commercial rad-hard cameras costing between $5,000 and $7,000 US each, allow them to be used as an affordable, disposable resource for many short-duration, radioactive waste remediation efforts where decontamination of an expensive, commercial rad-hard camera is undesirable or not possible. (authors)

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Aerosol Can Fireball Tests: Commodity Hazards in the Transportation Environment Phase 1 Report

This report describes a series of tests performed at Sandia’s burn site to better understand the behavior of aerosol commodities and their hazards in the transportation environment. This comes on the tail of a prior study on the use cases and historical hazards associated with aerosol commodities in the shipping environment (Cambridge Systematics Incorporated, CSI, 2020). It is also mindful of the National Fire Protection Agency NFPA30B standard for safe warehousing of aerosol commodities. Warehousing is different from transit because warehousing typically involves active suppression and mitigation measures not practical or relevant to the shipping environment. Transit also typically involves tighter packing and smaller enclosure spaces. The transportation hazard space has not been heavily studied in prior testing specifically aimed towards the ground, rail, and nautical shipping environments.

54 ENVIRONMENTAL SCIENCES↗

Active Reservoir Management Engineering and Evaluation Summary – Brine Extraction and Storage Test Phase II Final Report – Volumes 1-3

The Energy & Environmental Research Center (EERC) conducted a multiyear program over two phases to perform a field study of the potential efficacy of formation water extraction during carbon dioxide (CO 2 ) injection for CO 2 storage as a means of improving efficiency and/or effectiveness. Phase I was a 2-year study on potential methodologies for a field study of pressure management, culminating in site selection and experimental and site design. Phase II was a 7-year effort that involved constructing site facilities, conducting experiments, and evaluating collected field data. The experimental portion was split into two collaborative components, one for the active reservoir management (ARM) experiment and a second component to host and demonstrate potential water treatment technologies appropriate for high-saline brine at the project site. The results of the overall project are expected to benefit future saline storage projects through validation of techniques that may reduce stress on sealing formations, increase storage capacity, and reduce area of review. The following report focuses on the Phase II ARM experimental implementation and results. A second companion report summarizes the results of the high-saline brine demonstrations.

54 ENVIRONMENTAL SCIENCES↗

Sister Rod Destructive Examinations (FY22) Appendix E: Mechanical Testing

As a part of the DOE NE High Burnup Spent Fuel Data Project, Oak Ridge National Laboratory (ORNL) is performing destructive examinations (DEs) of high burnup (HBU) (>45 GWd/MTU) spent nuclear fuel (SNF) rods from the North Anna Nuclear Power Station operated by Dominion Energy. The SNF rods, called sister rods or sibling rods, are all HBU and include four different kinds of fuel rod cladding: standard Zircaloy-4 (Zirc-4), low-tin Zirc-4, ZIRLO, and M5. The DEs are being conducted to obtain a baseline of the HBU rod’s condition before dry storage and are focused on understanding overall SNF rod strength and durability. Composite fuel and defueled cladding will be tested to derive material properties. Although the data generated can be used for multiple purposes, one primary goal for obtaining the post-irradiation examination data and the associated measured mechanical properties is to support SNF dry storage licensing and relicensing activities by (1) addressing identified knowledge gaps and (2) enhancing the technical basis for post-storage transportation, handling, and subsequent disposition.This appendix documents the status of the ORNL Phase 1 DE activities related to the mechanical testing of selected sister rods in Phase 1 of the sister rod test program.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Sister Rod Destructive Examinations (FY22) Appendix E: Mechanical Testing - Spent Fuel and Waste Disposition

As a part of the DOE NE High Burnup Spent Fuel Data Project, Oak Ridge National Laboratory (ORNL) is performing destructive examinations (DEs) of high burnup (HBU) (>45 GWd/MTU) spent nuclear fuel (SNF) rods from the North Anna Nuclear Power Station operated by Dominion Energy. The SNF rods, called sister rods or sibling rods, are all HBU and include four different kinds of fuel rod cladding: standard Zircaloy-4 (Zirc-4), low-tin Zirc-4, ZIRLO, and M5. The DEs are being conducted to obtain a baseline of the HBU rod’s condition before dry storage and are focused on understanding overall SNF rod strength and durability. Composite fuel and defueled cladding will be tested to derive material properties. Although the data generated can be used for multiple purposes, one primary goal for obtaining the post-irradiation examination data and the associated measured mechanical properties is to support SNF dry storage licensing and relicensing activities by (1) addressing identified knowledge gaps and (2) enhancing the technical basis for post-storage transportation, handling, and subsequent disposition. This report documents the status of the ORNL Phase 1 DE activities related to the mechanical testing of selected sister rods in Phase 1 of the sister rod test program.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Sister Rod Destructive Examinations (FY23) Appendix E2: Four-Point Bend Fractured Specimen Images

This report documents work performed under the Spent Fuel and Waste Disposition’s Spent Fuel and Waste Science and Technology program for the US Department of Energy (DOE) Office of Nuclear Energy (NE). This work was performed to fulfill Level 2 Milestone M2SF-24OR010201024, “FY23 ORNL Testing on Sibling Pins,” within work package SF-24OR01020102 and is an update to the work reported in M2SF-23OR010201024, M2SF-22OR010201047, M2SF-21OR010201032, M2SF-19ORO010201026, and M2SF-19OR010201028. As a part of the DOE NE High Burnup Spent Fuel Data Project, Oak Ridge National Laboratory (ORNL) is performing destructive examinations (DEs) of high burnup (HBU) (>45 GWd/MTU) spent nuclear fuel (SNF) rods from the North Anna Nuclear Power Station operated by Dominion Energy. The SNF rods, called sister rods or sibling rods, are all HBU and include four different kinds of fuel rod cladding: standard Zircaloy-4 (Zirc-4), low-tin Zirc-4, ZIRLO, and M5. The DEs are being conducted to obtain a baseline of the HBU rods’ condition before they are sent to dry storage and are focused on gaining an understanding of overall SNF rod strength and durability. Composite fuel and defueled cladding will be tested to derive material properties. Although the data generated can be used for multiple purposes, one primary goal for obtaining the post-irradiation examination data and the associated measured mechanical properties is to support SNF dry storage licensing and relicensing activities by (1) addressing identified knowledge gaps and (2) enhancing the technical basis for post-storage transportation, handling, and subsequent disposition. This report documents the status of the ORNL Phase 1 DE activities related to the mechanical testing of selected sister rods in Phase 1 of the sister rod test program. This appendix provides images of the segments broken in four-point bending (4PB).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Sister Rod Destructive Examinations (FY22) Appendix F: Cyclic Integrated Reversible-Bending Fatigue Tests

This report documents work performed under the Spent Fuel and Waste Disposition’s Spent Fuel and Waste Science and Technology program for the US Department of Energy (DOE) Office of Nuclear Energy (NE). This work was performed to fulfill Level 3 Milestone M3SF-22OR010201046, “Draft FY2022 ORNL Report on High Burnup Sibling Pin Testing Results,” within work package SF-22OR01020104 and is an update to the work reported in M2SF-22OR010201047, M2SF-21OR010201032, M2SF-19ORO010201026 and M2SF-19OR010201028. As a part of DOE NE High Burnup Spent Fuel Data Project, Oak Ridge National Laboratory (ORNL) is performing destructive examinations (DEs) of high burnup (HBU) (>45 GWd/MTU) spent nuclear fuel (SNF) rods from the North Anna Nuclear Power Station operated by Dominion Energy. The SNF rods, called sister rods or sibling rods, are all HBU and include four different kinds of fuel rod cladding: standard Zircaloy-4 (Zirc-4), low-tin (LT) Zirc-4, ZIRLO, and M5. The DEs are being conducted to obtain a baseline of the HBU rods’ condition before dry storage and are focused on understanding overall SNF rod strength and durability. Composite fuel and defueled cladding will be tested to derive material properties. Although the data generated can be used for multiple purposes, one primary goal for obtaining the post-irradiation examination data and the associated measured mechanical properties is to support SNF dry storage licensing and relicensing activities by (1) addressing identified knowledge gaps and (2) enhancing the technical basis for post-storage transportation, handling, and subsequent disposition. This appendix documents the status of the ORNL Phase 1 DE activities related to tests of the sister rods using the Cyclic Integrated Reversible-Bending Fatigue Tester (CIRFT) in Phase 1 of the sister rod test program.

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