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This report documents the survey used to determine the robotics technology alternatives in the electric power industry.
The Knowledge Management Information Tool (KM-IT) is a web-based system developed to maintain and preserve the deactivation and decommissioning (D and D) knowledge base across the Department of Energy (DOE) complex. The system was developed by the Applied Research Center (ARC) at Florida International University (FIU) with the support of the D and D community, including the DOE Office of Environmental Management (DOE EM), and with the active collaboration and support of the DOE's Energy Facility Contractors Group (EFCOG). The KM-IT system is a D and D community driven system tailored to serve the technical issues faced by the D and D workforce across the DOE Complex. As part of the D and D KM-IT, FIU has developed a robotics database in collaboration with DOE EM and Nuvision/Cogentus which currently contains over 500 robotics technologies along with information about the robotics technology vendors. This information is aggregated in real time and presented as a robotics technology fact sheet to the end user based on the selected technology. FIU is researching these technologies and studying their capabilities and application to D and D. As part of the research, FIU is categorizing each technology into specific application areas: characterization, decontamination, inspection, and demolition. (authors)
The Knowledge Management Information Tool (KM-IT) is a web-based system developed to maintain and preserve the deactivation and decommissioning (D and D) knowledge base across the Department of Energy (DOE) complex. The system was developed by the Applied Research Center (ARC) at Florida International University (FIU) with the support of the D and D community, including the DOE Office of Environmental Management (DOE EM), and with the active collaboration and support of the DOE's Energy Facility Contractors Group (EFCOG). The KM-IT system is a D and D community driven system tailored to serve the technical issues faced by the D and D workforce across the DOE Complex. New information, including vendors and technologies related to D and D, are researched and added to KM-IT on an ongoing basis. In late 2014, DOE EM provided a database of 471 robotic technologies, originally developed by NuVision Engineering and Cogentus Consulting, with a request to evaluate the potential for integrating the data into the KM-IT framework for ongoing hosting/maintenance of the information. All of the data from the original database as well as photographs, documents, and videos are now available on KM-IT. (authors)
The Fukushima Daiichi Nuclear Power Station (NPS) of Tokyo Electric Power Company (TEPCO) was the site of a severe nuclear accident after the 2011 Off the Pacific coast of Tohoku Earthquake and subsequent tsunami. Extensive structural damage occurred in the NPS facilities, including such environments as the reactor buildings and the primary containment vessels (PCVs). These are high radiation areas, having underwater areas, narrow spaces and so on. It is necessary to determine the extent of contamination and the location of debris to plan decommissioning operations. Survey targets in the past few years have been focused on inspections of the basement of the reactor buildings and the inside of the PCVs. Human operators cannot access these environments and work in them directly. Therefore, remotely operated robots and measurement technologies are needed to carry out various operations. For underwater surveys, we have developed a submersible crawling swimming robot that can avoid obstacles and inspect wide areas as it moves around. A shape-changing robot has been developed for passing through narrow spaces and crawling on rough floors. An ultrasonic imaging method combined with convex scanning and a divergent beam has been proposed to visualize environments in turbid water. In this paper, we describe details of the two survey robots and the underwater imaging method. (authors)
Disruptive robotic construction technologies such as additive deposition of cementitious materials like concrete (or "3D concrete printing") require the synchronous operation of multiple pieces of equipment in the production setup. In such an environment, it is crucial to simulate the robotic motions (for toolpath clashes) and the cementitious material behavior (for toolpath failures) to ensure fail-proof constructability of the envisioned building geometry. However, toolpath clash detection requires 4D simulations of the production setup, which are computationally graphics intensive, whereas toolpath failure detection requires actual 3D printing of test parts from the geometry to identify areas prone to failure while 3D printing, which is physically tedious. Both these processes, being computationally and physically intensive, have largely curtailed designers from simulating and exploring large sets of design options with varying geometries and toolpath configurations. To overcome this and allow designers to explore large sets of design possibilities, this paper proposes two novel computational metamodels capable of performing robotic toolpath clash detection and failure detection with significantly reduced times than the earlier approaches. The developed metamodels were used to rapidly simulate large sets of building design options for robotic constructability in the NASA 3D-Printed Mars Habitat Challenge.
The delivery techniques for SRS/SBRT have been under rapid developments in recent years, which pose new challenges to medical physicists ranging from planning and quality assurance to imaging and motion management. This educational course will provide a general overview of the latest delivery techniques in SRS/SBRT, and discuss the clinical processes to address the challenges of each technique with special emphasis on dedicated gamma-ray based device, robotic x-band linac-based system and conventional C-arm s-band linac-based SRS systems. (1). Gamma-ray based SRS/SRT: This is the gold standard of intracranial SRS. With the advent of precision imaging guidance and frameless patient positioning capabilities, novel stereoscopic CBCT and automatic dose adaption solution are introduced to the Gamma-ray based SRS for the first time. The first North American system has been approved by the US regulatory for patient treatments in the spring of 2016. (2). Robotic SRS/SBRT system: A number of technological milestones have been developed in the past few years, including variable aperture collimator, sequential optimization technique, and the time reduction technique. Recently, a new robotic model allows the option of a multi-leaf collimator. These technological advances have reduced the treatment time and improved dose conformity significantly and could potentially expand the application of radiosurgery for the treatment of targets not previously suitable for robotic SRS/SBRT or fractionated stereotactic radiotherapy. These technological advances have created new demanding mandates on hardware and patient quality assurance (QA) tasks, as well as the need for updating/educating the physicists in the community on these requirements. (3). Conventional Linac based treatments: Modulated arc therapy (MAT) has gained wide popularities in Linac-based treatments in recent years due to its high delivery efficiency and excellent dose conformities. Recently, MAT has been introduced to deliver highly conformal radiosurgery treatments to multiple targets simultaneously via a single isocenter to replace the conventional multi-iso multi-plan treatments. It becomes important to understand the advantages and limitations of this technique, and the pitfalls for implementing this technique in clinical practice. The planning process of single-iso multi-target MAT will be described, and its plan quality and delivery efficiency will be compared with multi-iso plans. The QA process for verifying such complex plans will be illustrated, and pitfalls in imaging and patient set up will be discussed. Overall, this session will focus on the following areas: 1) Update on the emerging technology in current SRS/SBRT delivery. 2) New developments in treatment planning and Quality Assurance program. 3) Imaging guidance and motion management. Learning Objectives: To understand the SRS/SBRT principles and its clinical applications, and gain knowledge on the emerging technologies in SRS/SBRT. To review planning concepts and useful tips in treatment planning. To learn about the imaging guidance procedures and the quality assurance program in SRS/SBRT. National Institutes of Health, Varian Medical System; L. Ren, The presenter is funded by National Institutes of Health and Varian Medical System.
In recent years we have witnessed the rise of commercialization efforts for soft robotic technology, including soft grippers (Soft Robotics, Inc.), stretchable sensors (StretchSense, Inc. and Lightlace, Inc.), and platforms for human-robot interaction (Festo Inc., Meta Reality Labs, Toyota Research Institute, and Disney Research). However, commercialization as a whole lags the trends enjoyed by other robotic technology at equivalent points in their respective lifecycles.
The panel focused on Robotics/Remote Control Technology considered and implemented at the Japan Fukushima Daiichi nuclear power plant and the surrounding clean-up efforts. Suzuki san recognized that a significant amount of progress had been made during the 8 years since that accident, and that a key component of the progress includes the development and application of robotic technologies. Presentations proposed include: 1 - Development of Robotics technologies in Hitachi-GE (Satoshi Okada, Hitachi-GE Nuclear Energy, Ltd. (Japan)); 2 - Remote Control Technology for Fuel Removal of Fukushima Daiichi Nuclear Power Plant Unit 3 (Shinya Okada, Kajima Cooperation (Japan)); 3 - VNS Fukushima Remote Handling (Matthew Cole, Veolia Nuclear Solutions (USA)); 4 - Education of the Robotics/Remote Technology for Decommissioning (Mio Kasai, National Institute of Technology, Fukushima College (Japan))
The Savannah River Site (SRS) Liquid Waste System (LWS) safely stores and treats high-level radioactive waste. The LWS consists of 51 waste storage tanks (eight of which are operationally closed and filled with grout), waste evaporators, treatment facilities, and solidification facilities such as the Defense Waste Processing Facility (DWPF) and Salt-stone Production Facility (SPF). At Savannah River Remediation (SRR), the liquid waste contractor, robotic technologies are needed to enter areas and spaces that are otherwise inaccessible or prohibit direct access by workers due to unsafe, unstable, or unknown physical or structural conditions; or configurations that are hard to reach or beyond reach without taking extraordinary mechanical measures. As discussed below, SRR uses robotic technologies at various LWS facilities to reduce dose to the workers as well as provide access to unreachable locations due to the presence of radiological or chemical hazards. (author)
U.S. government agencies, particularly the Dept. of Energy, need robotic tools to handle and inspect high-consequence materials - materials for which mishandling would result in great risk to both application operators and the general public. The remediation and documentation of nuclear waste has become a problem of national significance and it cannot be addressed without robotic tools. The use of robots bypasses the danger and decreases the preparation time to handle harmful materials. In the 1980's and 90's, the US Dept. of Energy (DOE) invested heavily in robotic technologies as part of a comprehensive program of research and development aimed at enabling safer and more efficient cleanup of nuclear waste sites. For the next generation of harder, more complex clean-up problems, there is a clear need for more R and D. There is a clear need for flexible, quickly deployable robotic technologies that can be configured to respond to unforeseen situations -- or can be purpose-built for planned activities -- while keeping human workers safe, yet effective. Modularity and inter-operability are core capabilities for inspection tasks in contaminated facilities with a large variety of inspection problems. With any tool, familiarity breeds ingenuity, and ingenuity leads to new innovations in efficiency, effectiveness, safety, and performance. For example, the simple screwdriver can be held fourteen different ways by an experienced machinist who knows exactly what he or she wants to accomplish at any given moment. As a tool, robots are no different. To maximize the efficiency, effectiveness, safety and performance, redeployment and reuse of familiar tools is essential. Modularity can assist with re-deployment and modularity manifests itself in both hardware and software. In some applications of inspection of high-consequence materials, a common concern has been the simplicity of the tool -- often correlated with cost (which is not always accurate) -- in case it becomes unrecoverable. In the case of robots, which have complex user interfaces and complex dynamics of interaction, the lack of familiarity can lead to clumsy operations and reduced accumulation of knowledge. As a result, while incremental successes may be achieved with sequential uses of different robots, there often is little knowledge gain that is generalizable across multiple uses. Total cost often goes down when a more sophisticated, but more familiar tool, can be used more frequently.An example is the inspection of the H-Canyon Exhaust Air Tunnel at the Savannah River Site nuclear waste facility in the United States [1]. This is a particularly nasty environment, due to the acidic gases, large amounts of erosion and debris, and wet, mucky puddles. Over the past twelve years, six inspections have been attempted with five different robotic vehicles. In fact, these inspections have been successful with their limited, but progressively increasing objectives, although most robots have been abandoned in the tunnel. While each vehicle has cost less than $75,000 (the sacrificial part), the total costs of development have been much higher. The robots used to investigate changed much from iteration to iteration and it is not clear a strong body of generalizable expertise was built up across trials. The authors of this study demonstrated the combination of two types of modular, serpentine, re-configurable robots for locomotion over complex terrains and the inspection of hard-to-reach areas. The MOTHERSHIP is a tread/limb/serpentine hybrid robot design for locomotion over complex terrains, while the CMU snake robot provides highly articulated inspection of highly confined spaces. The demonstration at the Portsmouth Gaseous Diffusion Plant involves a combination of the two whereby gross locomotion is achieved with the MOTHERSHIP and the CMU Snake deploys a sensor package to gather data from behind and under obstacles. Although statically configured in its present state, the combined robot is built of individual modules for which reconfiguration has been demonstrated in both labs at Purdue and CMU. In future work, much higher degrees of reconfiguration and re-purposing of both software and hardware are easily achievable with these unique platforms. (authors)
In support of the Department of Energy's Environmental Management Office of Technology Development (DOE-EM TD) Robotics Technology thrust to pull innovative commercial off the shelf (COTS) and near ready technologies to the field to expedite remaining EM mission clean up and enhance worker safety, the required FY19 Savannah River Site (SRS) H-Canyon Air Exhaust (HCAEX) tunnel inspection task will be used to demonstrate and evaluate the benefit of pulling advanced technology solutions to EM facilities. Presently a biannual visual inspection of the SRS HCAEX tunnel is required to evaluate the structural integrity of the tunnel. While the ability to see inside the tunnel in recent years has been highly invaluable, it is desirable to have a better understanding of the tunnel environment to support a more thorough structural integrity analysis and for long term planning purposes. This higher order of understanding can be accomplished through state of the art COTS sensors and those currently in development and near ready. The ATD will identify and develop for deployment advanced technologies to be hosted on the FY19 inspection platform to acquire high value data desired by the stakeholder. This presentation will include an overview of the ATD mission, background on the tunnel and harsh remote environment in which the inspection robot will work and the high priority inspection needs identified by the H-Canyon facility stakeholders. Discussion will include previous and planned robotic platform modifications to facilitate work in the tunnel and a discussion on the advanced technologies identified to be implemented for the inspection. The ATD will be completed over approximately a 2-year period and has already begun in the form of planning, identification of stakeholder needs, specification of a robust platform and identification of the high priority sensor needs to be pursued. This presentation will be a status of the ATD at approximately the 7-month mark. (authors)
A team of scientists from the Remote Sensing Laboratory at Joint Base Andrews, Maryland, has assembled a remote-controlled robot to field a few sodium iodide scintillators of different size and shape 18″ above ground for measurement of ground deposition of gamma-emitting particles after an explosion of a radiological dispersal device. This system uses a high-precision differential GPS device with submeter accuracy for radiation mapping. The system is most useful in characterizing large-area contamination and detecting gamma radioactivity in invisible, submicron particulate debris deposited on the ground at surface level or embedded in subsurface up to 3″ deep. The system was assembled as part of a larger effort to integrate advanced radiological detection devices into autonomous or remote-controlled robotic systems to eliminate or minimize the need for emergency responders to enter areas that pose significant health and safety risks to humans following a major radiological incident or accident. Research into autonomous algorithms is required to develop automated robotic systems for radiological survey and characterization activities in highly contaminated areas. The scope of this project also includes developing communications pathways and supporting infrastructure capabilities for different types of robotic technologies. The expected result is an advanced autonomous robotic system with integrated radiation detection electronics that allows emergency response personnel to view data remotely and in real time for radiological emergency response and consequence management purposes.
The DOE Environmental Management mission continues with remaining tasks that are high-hazards to human workers and high-consequences to the nation, resulting in potentially high risks to project costs and schedules. This is the mission pull. At the same time, robotic technologies are hitting a turning point with increased productivity and reliability within society, supporting a technology push. Enabling this push are better computer processing following Moore's Law, breakthroughs in biometric and learning algorithms,and riding a wave of venture funding for intended commercialization of mechatronic and Internet of Thing (IOT) projects. There has been overall improvements in material technologies, algorithms, and software standardization with tools/libraries such as the Robot Operating System (ROS). The internet has made knowledge ubiquitous and the cell phone sector has pushed the boundaries of systems-on-chip technology. This current growth is a race between large global technology companies, and between countries that understand that there is a prize with increased commerce based on being a leader in the field of robotics and automation. This technological advances have placed this technology solidly within the next 4. Industrial Revolution being tracked by the World Economic Council. Policies and law can slow this progression down, but technological changes in adjacent fields will put additional pressure on human workers by being more economical and in saving lives. A fundamental issue is will this change be gradual or disruptive such as with the forecasted singularity. There is also a realization with automation that the transition of human workers to other fields may be temporary, but in the long run, workers may run out of viable work and long-term occupations. The obvious future of human jobs are most assured by those who can embrace the change through the design, development, installment, and maintenance of the technology. Younger workers can be re-educated while older humans can be re-trained. The goal of this paper is to explore all the forces that are enabling this revolution, investigating its many impacts, and speculating on the future of human jobs during nuclear remediation. Automation has made an impact to the manufacturing sector, and has since expanded to the retail and services sectors. The question is will this same automation transition, including robotics and artificial intelligence, occur to the environmental management and cleanup sector, and how should we prepare ourselves for this change. (author)
The purpose of this report is to coordinate with the staff from WRPS, the current contract holder for operations at the Hanford site to better inform design decisions for the Autonomous systems for Hanford waste tank handling project. The project goals are to support risk reduction associated with monitoring, inspection and mapping of Hanford tank underground pits and includes: 1. A pit mock-up demonstration of Idaho National Laboratory’s (INL) Autonomous Pit Exploration System (APES) technology, which has two configurations: A. The Autonomous Robotic Arm, which is a proposed collaboration with Florida International University (FIU) and has capabilities to visually inspect, monitor, map and conduct simple tool manipulation tasks in the tank pits, and B. The robotic crawler configuration, which has capabilities to deploy to the bottom of the pits and conduct closer and bottom-up visual inspections. 2. An Implementation Plan that identifies Hanford site-wide application of the INL remote robotics technologies to enhance the performance of the tank farm systems and the characterization of the waste they contain to mitigate risk and optimize the overall waste mission. 3. A first-of-a-kind environmental digital twin will be produced. Digital twins to date require permanently installed sensors in order to produce asset specific predictions. This project will use the intermittent signals during inspections from deployed sensors on robotic systems to produce the data sets used by AI/ML to enable predictions of issues on tanks.
The UK National Nuclear Laboratory (NNL) is currently undertaking, in conjunction with Sellafield Ltd, a series of high profile trials of robotic equipment on a full scale test facility at their Workington Laboratory in England. These trials are designed to underpin and substantiate the processes proposed for the remote retrieval, disruption and processing of legacy Miscellaneous Beta Gamma Waste (MBGW) from a number of different donor plants on the Sellafield site, including some of the older fuel storage ponds and storage silos. These processes will be conducted inside the new Box Encapsulation Plant (BEP) which is due to be commissioned at Sellafield by 2020. These processes will subsequently enable Sellafield Ltd to safely recover legacy Intermediate Level Waste (ILW) from the older storage facilities on site and process it into a safer form which is more suitable for long term storage and then ultimately final disposal in a Geological Disposal Facility. As part of this legacy waste processing within the BEP plant, MBGW waste items will have to be remotely removed from a variety of different types of import skips. This waste will then be transferred, using robots, into the export container, which is a 3 m{sup 3} box liner, where the processed waste will be flood grouted to produce an encapsulated waste package. As part of this processing, any MBGW items consisting of sealed containers will have to be remotely disrupted before being grout encapsulated. This disruption is in order to (a) release any trapped liquors or gases from the containers and (b) ensure full grout infiltration of the container contents, thus minimising the amount of free liquors and voids within the final waste product. The NNL are conducting this technical work to confirm the viability of the proposed concept, processes and equipment. The developed solution consists of a linear layout of processing equipment with a pair of heavy duty, standard industrial, 'commercially off the shelf' (COTS) robots positioned around a Waste Handling Table. These robots have a 500 kg payload capacity and are operated remotely to handle all of the various types of MBGW waste, including the heavy and bulky items. The robots can be operated in manual tele-operation mode as well as pre-programmed automatic mode and have a range of primary and secondary tooling in order to perform the waste processing and disruption tasks as well as undertake general house-keeping and cleaning duties within the cell. The main tools include two types of hydraulic grab for the main waste recovery and handling tasks and a hydraulic shear for the waste disruption activities, but a number of other tools have also been designed and built for ancillary activities, such as a set of general purpose gripper jaws, drilling tool, bolt removal tool, pump tool, spray tool and a number of different housekeeping tools etc. The robot trials were started in November 2014, and have attracted a significant degree of high level stakeholder interest, including the UK Nuclear Decommissioning Authority (NDA), Office for Nuclear Regulation (ONR), Environment Agency (EA) and Radioactive Waste Management Limited (RWML) witnessing a number of the critical demonstration trials. Robots of the type selected are readily available, robust, reliable and easy to use. The trials have been very successful in proving the retrieval, processing and disruption operations, reducing the burden in the legacy waste facilities. Utilising robots to perform these tasks will lower the probability of producing non-compliant waste packages. In addition the robots can increase the consolidation of incoming waste skips into outgoing 3 m{sup 3} box liners, significantly increasing packing efficiencies and reducing the overall number of export containers produced thus lowering the decommissioning and waste storage/disposal costs. The trials have also enabled an assessment of the optimum way to operate the robots, as well as their reliability and maintainability issues. Engineering work associated with recovering failed robots and removing them from a typical Sellafield plant environment and then subsequently replacing them with functioning robots has also been undertaken and further work is now planned. The success of the trials, completed safely to a very challenging timescale, has enabled the use of robots in BEP to be endorsed as a viable option by the key stakeholders. Following a robust decision making process, this was a clear cut decision. The technical development and testing of the robot technology is currently continuing in order to investigate areas such as robot reliability, failure recoveries, human factors, ease of waste identification, optimisation of throughput rates, nuclearisation modifications etc. (authors)
In support of the ongoing environmental protection mission at the Hanford Site, led by Washington River Protection Solutions (WRPS), the cold spray team has continued development of the tank refurbishment technology. Orano Federal Services, along with subcontractors VRC Metal Systems (VRC) and Robotic Technologies of Tennessee (RTT), have worked with WRPS experts to refine the tools demonstrated in Phase 1 of this project, with the potential to refurbish double shell tanks (DST)s on the Hanford Site, extending the service lives of these vital waste storage facilities.
In support of the ongoing environmental protection mission at the Hanford Site, led by Washington River Protection Services (WRPS), the cold spray team has continued development of the tank refurbishment technology. Orano Federal Services, along with subcontractors VRC Metal Systems (VRC) and Robotic Technologies of Tennessee (RTT), have worked with WRPS experts to refine the tools demonstrated in Phase 1 of this project, with the potential to refurbish double shell tanks (DST)s on the Hanford Site, extending the service lives of these vital waste storage facilities.
As robot technologies are rapidly improving, an increasing number of new ideas on utilizing robots for automated operation and maintenance tasks in nuclear power plants (NPPs) are being studied. However, due to safety concerns, researchers hardly found opportunities to test their new robot solutions on physical NPPs. In that sense, an efficient and realistic simulation environment plays a vital role in the development of automation systems for an NPP. In this paper, we propose the design of a 3D digital twin system capable of simulating NPP in real-time. This system obtains the data from a full-scope NPP simulator to reproduce the operating conditions of the plant. In addition, a scenario of a team of robots performing inspection tasks like temperature and pressure measurements will highlight its usability. This system enables development of intelligent robot swarms to deploy for inspection and maintenance purposes. It will positively impact autonomous control and operations for many types of reactors by reducing uncertainty in autonomous control and providing the tools necessary for remote intervention.