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JPL is developing a continuous hydrogen sorption cryocooler for the ESA Planck mission, which will measure the anisotropy in the cosmic microwave background.
Proposed sorption compressor for cryogenic system features four sorption units. Concentric sorption units alternately connected and disconnected via timed gas-gap thermal switches. During given half cycle, one of C/Kr sorption units operates on waste heat from one of PCO sorption units, which in turn operates partially on waste heat from other PCO sorption unit. Required power equals that of mechanical compressor. Vibrates less, and more reliable because it contains only few moving parts actuated relatively infrequently.
The Brilliant Eyes Ten-Kelvin Sorption Cryocooler Experiment (BETSCE) is a Space Shuttle side-wall-mounted flight experiment designed to demonstrate 10 K sorption cryocooler technology in a space environment. The BETSCE objectives are to: (1) provide a thorough end-to-end characterization and space performance validation of a complete, multistage, automated, closed-cycle hydride sorption cryocooler in the 10 to 30 K temperature range, (2) acquire the quantitative microgravity database required to provide confident engineering design, scaling, and optimization, (3) advance the enabling technologies and resolve integration issues, and (4) provide hardware qualification and safety verification heritage. BETSCE ground tests were the first-ever demonstration of a complete closed-cycle 10 K sorption cryocooler. Test results exceeded functional requirements. This paper summarizes functional and environmental ground test results, planned characterization tests, important development challenges that were overcome, and valuable lessons-learned.
Projected performance requirements for cryogenic spacecraft sensor cooling systems which demand higher reliability and longer lifetimes are outlined. The gas/solid sorption refrigerator is viewed as a potential solution to cryogenic cooling needs. A software model of an entire gas sorption refrigerator system was developed. The numerical model, evaluates almost any combination and order of refrigerator components and any sorbent-sorbate pair or which the sorption isotherm data are available. Parametric curves for predicting system performance were generated for two types of refrigerators, a LaNi5-H2 absorption cooler and a Charcoal-N2 adsorption cooler. It is found that precooling temperature and heat exchanger effectiveness affect the refrigerator performance. It is indicated that gas sorption refrigerators are feasible for a number of space applications.
Two-stage sorption refrigerator achieves increased efficiency via regenerative-heating concept in which waste heat from praseodymium/cerium oxide (PCO) chemisorption compressor runs charcoal/krypton (C/Kr) sorption compressor. Waste heat from each PCO sorption compressor used to power surrounding C/Kr sorption compressor. Flows of heat in two compressor modules controlled by gas-gap thermal switches. Has no wearing moving parts other than extremely long life, room-temperature check valves operating about twice per hour. Virtually no measurable vibration, and has potential operating life of at least ten years.
A transient thermal simulation model has been developed to simulate the dynamic performance of a multiple-stage 10 K sorption cryocooler for spacecraft sensor cooling applications that require periodic quick-cooldown (under 2 minutes) , negligible vibration, low power consumption, and long life (5 to 10 years). The model was specifically designed to represent the Brilliant Eyes Ten-Kelvin Sorption Cryocooler Experiment (BETSCE), but it can be adapted to represent other sorption cryocooler systems as well. The model simulates the heat transfer, mass transfer, and thermodynamic processes in the cryostat and the sorbent beds for the entire refrigeration cycle, and includes the transient effects of variable hydrogen supply pressures due to expansion and overflow of hydrogen during the cooldown operation. The paper describes model limitations and simplifying assumptions, with estimates of errors induced by them, and presents comparisons of performance predictions with ground experiments. An important benefit of the model is its ability to predict performance sensitivities to variations of key design and operational parameters. The insights thus obtained are expected to lead to higher efficiencies and lower weights for future designs.
A test facility has been upgraded in preparation for testing of two hydrogen sorption cryocoolers operating at 18/20 K. these sorption coolers are currently under development at the Jet Propulsion Laboratory. This work summarizes the scope of the test facility upgrade, including design for cryogenic cooling power delivery, system thermal management, insulation schemes, and data acquisition techniques. Ground support equipment for the sorption coolers, structural features of the test chamber, and the vacuum system involved for system testing will also be described in detail.
Report reviews sorption refrigeration. Developed for cooling infrared detectors, cryogenic research, and other advanced applications, sorption refrigerators have few moving parts, little vibration, and lifetimes of 10 years or more. Describes types of sorption stages, multistage and hybrid refrigeration systems, power requirements, cooling capacities, and advantages and disadvantages of various stages and systems.
Proposed sorption refrigeration system of increased power efficiency combines MnxNy sorption refrigeration stage with systems described in "Regenerative Sorption Refrigerator" (NPO-17630). Measured pressure-vs-composition isotherms for reversible chemisorption of N2 in MnxNy suggest feasibility to incorporate MnxNy chemisorption stage in Joule-Thomson cryogenic system. Discovery represents first known reversible nitrogen chemisorption compression system. Has potential in nitrogen-isotope separation, nitrogen purification, or contamination-free nitrogen compression.
The present invention relates to a cryogenic Joule-Thomson refrigeration capable of pumping multicomponent gases with a single stage sorption compressor system. Alternative methods of pumping a multicomponent gas with a single stage compressor are disclosed. In a first embodiment, the sorbent geometry is such that a void is defined near the output of the sorption compressor. When the sorbent is cooled, the sorbent primarily adsorbs the higher boiling point gas such that the lower boiling point gas passes through the sorbent to occupy the void. When the sorbent is heated, the higher boiling point gas is desorbed at high temperature and pressure and thereafter propels the lower boiling point gas out of the sorption compressor. A mixing chamber is provided to remix the constituent gases prior to expansion of the gas through a Joule-Thomson valve. Other methods of pumping a multicomponent gas are disclosed. For example, where the sorbent is porous and the low boiling point gas does not adsorb very well, the pores of the sorbent will act as a void space for the lower boiling point gas. Alternatively, a mixed sorbent may be used where a first sorbent component physically adsorbs the high boiling point gas and where the second sorbent component chemically absorbs the low boiling point gas.
Three-stage regenerative sorption cooler produces no measurable vibration, highly reliable, and exhibits efficiency comparable to that of less-reliable mechanical Stirling-cycle cooler. Represents improvement over two-stage sorption cooler described in "Regenerative Sorption Refrigerator" (NPO-17630).
The current status of continuous and periodic operation sorption cryocooler development for astrophysics missions requiring refrigeration to 4 K and below, is reviewed. These coolers are suited for the cooling of detectors in planned astrophysics missions such as the exploration of neighboring planetary systems planet finder array (ExNPS PFA). The cooler requirements imposed by these missions include a ten-year life, zero vibration, zero electromagnetic interference and electromagnetic charging operation, and the ability to scale designs to provide low refrigeration capability with low power consumption. Spaceflight test results are summarized for the brilliant eyes 10 K sorption cryocooler experiment. This experiment successfully validated flight cooler performance and provided characterization of all sorption cooler design parameters which may have shown sensitivity to microgravity effects. Ground test results from a continuous 25 K cooler planned for use in a long duration airborne balloon experiment are presented. A NASA program to develop 30 K, 10 K and 4 K vibration-free coolers for astrophysics missions is outlined.
The development of a microcooler for operations below 80 K, for low temperature electronic devices requiring small cooling powers of the order of 10 mW is described. A sorption compressor combined with Joule-Thomson (JT) expansion was selected for miniaturization. The advantage of the system is considered to be its absence of moving parts, with the exception of the check valves. This facilitates the scaling down of the system, minimizes interferences and contributes to a long lifetime. The requirements for small scale cooling of low temperature electronics are listed. The sorption compressor and the JT expansion are described. A parameter study is reviewed together with the scaling of the sorption compressor.
A novel system is described for Sorption Cryocooling to 10 K, using hydrogen as refrigerant fluid, sorbent beds of metal hydride powders, and thermal compression and expansion. Current status is summarized of sorption cryocooler development for space applications requiring cooling of infrared and submillimeter sensors to 10 K and below. Several design variations, challenges, and predictions are discussed.
This paper summarizes ongoing experiments characterizing the ability of critical sorption cryocooler components to achieve highly reliable operation for long-life space missions. Test data obtained over the past several years at JPL are entirely consistent with achieving ten year life for sorption compressors, electrical heaters, container materials, valves, and various sorbent materials suitable for driving 8 to 180 K refrigeration stages. Test results for various compressor systems are reported. Planned future tests necessary to gain a detailed understanding of the sensitivity of cooler performance and component life to operating constraints, design configurations, and fabrication, assembly and handling techniques, are also discussed.
Advanced infrared and sub-mm wavelength instruments require the use of detector assemblies with improved sensitivity and background noise performance that can only be achieved at cryogentic temperatures. For many spaceborne missions currently in development, the high cost of achieving improved performance has led to lifetime requirements in excess of ten years, in addition to stringent requirements for vibration, size, weight, power, and temperature. Continued research in sorption cooler technology has resulted in cryocooler designs that offer competitive performance and long life. The substantial progress achieved in the past 3 years is leading to a Space Shuttle flight demonstration of this technology in January 1995. This paper updates an earlier review, by this author, of the subject by describing recent advances in the development status of sorption coolers, materials, and component technologies for spaceborne applications.
Two sorption coolers using hydrogen as the working fluid are currently being fabricated and assembled for flight delivery by the Jet Propulsion Laboratory (JPL). Being vibration free, scalable and with the capability for the cold end to be remotely located from the warm spacecraft are the major advantages of this class of cryo-coolers. These systems have been designed to provide a total cooling capacity (per cooler) of 1 W at a cold end temperature less than 19 K. They will be used for the Planck surveyor mission (2007 launch). In this paper we present the level Of maturity of the hydrogen sorption cooler technology at JPL by describing the design and how it has been validated at the subsystem and system levels.
A long-life Joule-Thomson refrigerator which is heat powered, involves no sealing, and has few mechanical parts is desirable for long-term sensor cooling in space. In the gas-sorption J-T refrigerator, cooling is achieved by gas sorption (either adsorption or absorption) processes. Currently, a modular, single-stage refrigerator is being designed and built to be operated at 20 K. The design was analyzed using a dynamic model, which is described here. The model includes the kinetics of the compressors and the heat switches, the heat transfer of the pre-coolers and the heat exchangers, the on/off ratio of the check valves, and the impedance of the J-T valve. The cooling power, the cycle time, and the operating conditions were obtained in terms of the power input, the heat sink temperature, and the J-T impedance.