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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Using SPC and Trending to Reduce FOD

This paper presents viewgraphs showing the trends and Statistical Process Control (SPC) used by ATK-Thiokol to reduce Foreign Object Debris (FOD). Some of the topics include: 1) Amazing Little Known and Less Used Facts; 2) Critical Nature of Rocket Manufacturing; 3) ATK-Thiokol Foreign Object Debris (FOD) Philosophy; 4) FOD Trending and SPC at ATK-Thiokol Philosophy; 5) Trending and Statistical Process Control (SPC) Basic Philosophy; 6) Trending and Statistical Process Control (SPC); 7) FOD Trending and SPC at ATK-Thiokol Trending; 8) FOD Trending and SPC at ATK-Thiokol Specific Instances; 9) FOD Trending and SPC at ATK-Thiokol Contamination in Air; and 10) FOD Trending and SPC at ATK-Thiokol Nitrogen Dewpoint.

Wallentine, Mark↗

Analyzing a Mature Software Inspection Process Using Statistical Process Control (SPC)

This paper presents a cooperative effort where the Software Engineering Institute and the Space Shuttle Onboard Software Project could experiment applying Statistical Process Control (SPC) analysis to inspection activities. The topics include: 1) SPC Collaboration Overview; 2) SPC Collaboration Approach and Results; and 3) Lessons Learned.

Barnard, Julie↗

Application of machine learning and expert systems to Statistical Process Control (SPC) chart interpretation

Statistical Process Control (SPC) charts are one of several tools used in quality control. Other tools include flow charts, histograms, cause and effect diagrams, check sheets, Pareto diagrams, graphs, and scatter diagrams. A control chart is simply a graph which indicates process variation over time. The purpose of drawing a control chart is to detect any changes in the process signalled by abnormal points or patterns on the graph. The Artificial Intelligence Support Center (AISC) of the Acquisition Logistics Division has developed a hybrid machine learning expert system prototype which automates the process of constructing and interpreting control charts.

Shewhart, Mark↗

Evaluating Statistical Process Control (SPC) techniques and computing the uncertainty of force calibrations

In recent years there has been a push within NASA to use statistical techniques to improve the quality of production. Two areas where statistics are used are in establishing product and process quality control of flight hardware and in evaluating the uncertainty of calibration of instruments. The Flight Systems Quality Engineering branch is responsible for developing and assuring the quality of all flight hardware; the statistical process control methods employed are reviewed and evaluated. The Measurement Standards and Calibration Laboratory performs the calibration of all instruments used on-site at JSC as well as those used by all off-site contractors. These calibrations must be performed in such a way as to be traceable to national standards maintained by the National Institute of Standards and Technology, and they must meet a four-to-one ratio of the instrument specifications to calibrating standard uncertainty. In some instances this ratio is not met, and in these cases it is desirable to compute the exact uncertainty of the calibration and determine ways of reducing it. A particular example where this problem is encountered is with a machine which does automatic calibrations of force. The process of force calibration using the United Force Machine is described in detail. The sources of error are identified and quantified when possible. Suggestions for improvement are made.

Navard, Sharon E.↗

Laboratory and On-Sky Validation of the Shaped Pupil Coronagraph's Sensitivity to Low-Order Aberrations with Active Wavefront Control

We present early laboratory simulations and extensive on-sky tests validating of the performance of a shaped pupil coronagraph (SPC) behind an extreme-AO (Adaptive Optics) corrected beam of the Subaru Coronagraphic Extreme Adaptive Optics (SCExAO) system. In tests with the SCExAO internal source/wavefront error simulator, the normalized intensity profile for the SPC degrades more slowly than for the Lyot coronagraph as low-order aberrations reduce the Strehl ratio (S.R.) from extremely high values (S.R. approximately 0.93-0.99) to those characteristic of current ground-based extreme AO systems (S.R. approximately 0.74-0.93) and then slightly lower values down to S.R. approximately 0.57. On-sky SCExAO data taken with the SPC and other coronagraphs for brown dwarf/planet-hosting stars HD 1160 and HR 8799 provide further evidence for the SPC's robustness to low-order aberrations. From H-band Strehl ratios of 80 percent to 70 percent, the Lyot coronagraph's performance versus that of the SPC may degrade even faster on sky than is seen in our internal source simulations. The 5-sigma contrast also degrades faster (by a factor of two) for the Lyot than the SPC. The SPC we use was designed as a technology demonstrator only, with a contrast floor, throughput, and outer working angle poorly matched for SCExAO's current AO performance and poorly tuned for imaging the HR 8799 planets. Nevertheless, we detect HR 8799 cde with SCExAO/CHARIS using the SPC in broadband mode, where the signal-to-noise ratio for planet e is within 30 percent of that obtained using the vortex coronagraph. The shaped-pupil coronagraph is a promising design demonstrated to be robust in the presence of low-order aberrations and may be well-suited for future ground and space-based direct imaging observations, especially those focused on follow-up exoplanet characterization and technology demonstration of deep contrast within well-defined regions of the image plane.

Currie, Thayne↗

Shaped Pupil Coronagraph: Disk Science Mask Experimental Verification and Testing

The Shaped Pupil Coronagraph (SPC) is one of the two operating modes of the baseline coronagraph instrument for the proposed WFIRST mission. While in SPC mode, multiple sets of shaped pupil masks and focal plane masks would be available for various imaging tasks. The disk science mask set (SPC-DSM) is designed for exozodiacal disk science. With a 360 degree high contrast field of view, extending up to 20 λ/D, the SPC-DSM provides a powerful tool to study exozodiacal dust clouds associated with stellar debris disks to gain insight of the exoplanet formation and stellar disk dynamics. We will describe the performance verification and demonstration of the SPC-DSM coronagraph as tested in the high contrast imaging testbed (HCIT) at JPL. The goal of the testbed demonstration is an average contrast of 5e-9 over a 10% bandwidth centered at 565nm, in a field of view extending from 6.5 λ/D to 20 λ/D. We will discuss electric field conjugation, performance metrics, and model agreement as applied to the SPC-DSM.

Shi, Fang↗

Statistical Process Control for KSC Processing

The 1996 Summer Faculty Fellowship Program and Kennedy Space Center (KSC) served as the basis for a research effort into statistical process control for KSC processing. The effort entailed several tasks and goals. The first was to develop a customized statistical process control (SPC) course for the Safety and Mission Assurance Trends Analysis Group. The actual teaching of this course took place over several weeks. In addition, an Internet version of the same course complete with animation and video excerpts from the course when it was taught at KSC was developed. The application of SPC to shuttle processing took up the rest of the summer research project. This effort entailed the evaluation of SPC use at KSC, both present and potential, due to the change in roles for NASA and the Single Flight Operations Contractor (SFOC). Individual consulting on SPC use was accomplished as well as an evaluation of SPC software for KSC use in the future. A final accomplishment of the orientation of the author to NASA changes, terminology, data format, and new NASA task definitions will allow future consultation when the needs arise.

Ford, Roger G.↗

Frequency and timing system for the consolidated DSN and STDN tracking network

The consolidation on the existing Deep Space Network (DSN) and colocated Goddard Spaceflight Tracking and Data Network (STDN) stations into a multiple antenna array is discussed. Each site includes a signal processing center (SPC) centered in an array of four or five antennas each located within approximately 300 to 800 meters of the SPC. A central frequency and timing system (FTS) located in the SPC contains reference frequency, timing and time code generation, and distribution equipment for both the SPC and each antenna with its associated front end antenna control building. The reference frequency distribution and clock equipment are driven by a hydrogen maser as the prime frequency standard with cesium beam frequency standard as the secondary.

Coffin, R. C.↗

Materials technology for Stirling space power converters

This program was conducted in support of the NASA LeRC development of the Stirling power converter (SPC) for space power applications. The objectives of this contract were: (1) to perform a technology review and analyses to support the evaluation of materials issues for the SPC; (2) to evaluate liquid metal compatibility issues of the SPC; (3) to evaluate and define a transient liquid phase diffusion bonding (TLPDB) process for the SPC joints to the Udimet 720 heater head; and (4) to evaluate alternative (to the TLPDB) joining techniques. In the technology review, several aspects of the current Stirling design were examined including the power converter assembly process, materials joining, gas bearings, and heat exchangers. The supporting analyses included GLIMPS power converter simulation in support of the materials studies, and system level analysis in support of the technology review. The liquid metal compatibility study evaluated process parameters for use in the Stirling power converter. The alternative joining techniques study looked at the applicability of various joining techniques to the Stirling power converter requirements.

Baggenstoss, William↗

Shaped Pupil Coronagraphy for WFIRST: High-Contrast Broadband Testbed Demonstration

The Shaped Pupil Coronagraph (SPC) is one of the two operating modes of the WFIRST (Wide-Field InfraRed Survey Telescope) coronagraph instrument. The SPC provides starlight suppression in a pair of wedge-shaped regions over an 18 percent bandpass, and is well suited for spectroscopy of known exoplanets. To demonstrate this starlight suppression in the presence of expected on-orbit input wavefront disturbances, we have recently built a dynamic testbed at JPL (Jet Propulsion Lab.) analogous to the WFIRST fight instrument architecture, with both Hybrid Lyot Coronagraph (HLC) and SPC architectures and a Low Order Wavefront Sensing and Control (LOWFS/C) subsystem to apply, sense, and correct dynamic wavefront disturbances. We present our best up-to-date results of the static SPC mode demonstration from the testbed, along with model comparisons and performance under realistic dynamical conditions. HLC results will be reported separately.

Cady, Eric↗

Optimization of Lyot Coronagrah focal plane masks for improved low-order wavefront sensing

The WFIRST Coronagraph uses a Low-Order Wavefront Sensing and Control (LOWFS/C) subsystem to stabilize the stellar wavefront. This is true for the Hybrid Lyot Coronagraph (HLC), the Shaped Pupil Coronagraph (SPC) spectrograph, and the SPC wide field of view modes. For the SPC spectrograph, we have found via modeling and simulations that a focal plane mask (FPM) with an elliptical phase dimple can reduce the LOWFS errors significantly compared to the conventional, circular phase dimple. For HLC designs, we concurrently optimized the FPM parameters and deformable mirror shapes using our open-source software toolbox, the Fast Linearized Coronagraph Optimizer (FALCO). This process resulted in new FPMs with non-uniform central-area phase modulation. We have found in numerical simulations that such FPMs still provide sufficient LOWFS performance. In this paper, we will present the LOWFS performance for several new HLC and SPC FPM designs.

Riggs, A.J. Eldorado↗

Results of using the global positioning system to maintain the time and frequency synchronization in the Deep Space Network

There are two hydrogen maser clocks located at each signal processing center (SPC) in the DSN. Close coordination of the time and frequency of the SPC clocks is needed to navigate spacecraft to the outer planets. A recent example was the Voyager spacecraft's encounter with Uranus in January 1986. The clocks were adjusted with the goal of minimizing time and frequency offsets between the SPCs at encounter. How time and frequency at each SPC is estimated using data acquired from the Global Positioning System Timing Receivers operating on the NBS-BIH (National Bureau of Standards-Bureau International de l'Heure) tracking schedule is described. These data are combined with other available timing receiver data to calculate the time offset estimates. The adjustment of the clocks is described. It was determined that long range hydrogen maser drift is quite predictable and adjustable within limits. This enables one to minimize time and frequency differences between the three SPCs for many months by matching the drift rates of the three standards. Data acquisition and processing techniques using a Kalman filter to make estimates of time and frequency offsets between the clocks at the SPCs and UTC(NBS) (Coordinated Universal Time realized at NBS) are described.

Clements, P. A.↗