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At least 19 records

Cavitation-induced erosion in liquid metal spallation targets – A comparison between a predictive method and measured erosion damage to stainless steel target modules at the Spallation Neutron Source

Neutrons are produced for neutron scattering instruments at the Spallation Neutron Source by bombarding liquid mercury with a pulsed high-energy proton beam. The liquid mercury target material flows through a replaceable stainless-steel target vessel and cavitates during operation due to the extremely high heating rate caused by each proton pulse. Cavitation-induced erosion damage to the mercury-facing surfaces of target vessels is a key concern for target lifetime and has been the subject of considerable research. While numerous experiments have studied and modeled the progression of cavitation erosion damage to liquid metal target containers, direct quantitative measurements of actual erosion of a spallation target vessel were previously not available. Recently, the erosion damage to multiple target vessels operated at the Spallation Neutron Source was measured using a high-resolution laser scanning system, which provided an opportunity to study the efficacy of a cavitation damage progression model. In this paper, a cavitation progression modeling procedure developed using empirical observations is compared to measurements of samples from target vessels after operation. We discuss the strengths and limitations of the technique and propose methods for improving future modeling and predictive accuracy.

36 MATERIALS SCIENCE↗

TUNABLE EOS MATERIAL MODEL IN THE SIMULATION OF PULSED MERCURY SPALLATION TARGET VESSEL

A pulsed spallation target is subjected to very short (~1μs) but intense loads from repeated proton pulses. The effect of this pulsed loading on the stainless-steel target module which contains the flowing mercury target material is difficult to predict. Different simulation approaches and material models for the mercury have been tried. To date the best match of simulation results to experimental data was obtained with an equation of state (EOS) material model with a specified tensile cutoff pressure which simulates the cavitation threshold [1]. The inclusion of a threshold to represent cavitation was a key parameter in achieving successful predictions of stress waves triggered by the high energy pulse striking the mercury and vessel. However, recent measurements of strain responses of target modules show that significant differences between the measured strain and the strain simulated with EOS mercury model still exist. These differences grow to irreconcilable values when non-condensable helium gas is intentionally injected into the flowing mercury. A novel EOS mercury model embedded into ABAQUS VUMAT has been investigated in this project, which introduces the concept of proportional, integral, and derivative (PID) control into the mercury EOS model. By tuning the new introduced PID parameters (Kp, Ki and Kd), we replace the specified cutoff pressure with an adjustable spring-damper-like material behavior which may better match the complex dynamics of the mercury and helium mixture. This approach is expected to reduce the gap between measured and simulated vessel strain responses. Primitive application of this tunable EOS mercury model on prototypic shape experimental target has shown its capability and potentiality of improving mechanical behaviors of EOS mercury with cutoff pressure considered.

Lin, Lianshan↗

WNR Facility T4GEN2 Spallation Target Upgrade

In July 2020, a second generation (GEN2) spallation target was installed at the Weapons Neutron Research (WNR) facility. This new spallation was installed in place of a traditional target 4 (T4) spallation target at the facility. The need for this upgrade, design of this GEN2 spallation target, metrology workflow, and results of the effort will be detailed.

43 PARTICLE ACCELERATORS↗

Temperature of a tungsten spallation target

We discuss the heat load inside a neutron spallation target made of tungsten hit by an 800 MeV proton beam. This problem is important for the Neutron Target project, where a spallation target will be surrounded by an extended graphite or beryllium cube to create a neutron target. The idea of a free-neutron target enables the measurement of neutron-induced reactions in inverse kinematics. This idea is part of the LANSCE strategy to stay a worldwide leader for neutron-induced research.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Monitoring method for neutron flux for a spallation target in an accelerator driven sub-critical system

Here in this paper, we study a monitoring method for neutron flux for the spallation target used in an accelerator driven sub-critical (ADS) system, where a spallation target located vertically at the centre of a sub-critical core is bombarded vertically by high-energy protons from an accelerator. First, by considering the characteristics in the spatial variation of neutron flux from the spallation target, we propose a multi-point measurement technique, i.e. the spallation neutron flux should be measured at multiple vertical locations. To explain why the flux should be measured at multiple locations, we have studied neutron production from a tungsten target bombarded by a 250 MeV-proton beam with Geant4-based Monte Carlo simulations. The simulation results indicate that the neutron flux at the central location is up to three orders of magnitude higher than the flux at lower locations. Secondly, we have developed an effective technique in order to measure the spallation neutron flux with a fission chamber (FC), by establishing the relation between the fission rate measured by FC and the spallation neutron flux. Since this relation is linear for a FC, a constant calibration factor is used to derive the neutron flux from the measured fission rate. This calibration factor can be extracted from the energy spectra of spallation neutrons. Finally, we have evaluated the proposed calibration method for a FC in the environment of an ADS system. The results indicate that the proposed method functions very well.

43 PARTICLE ACCELERATORS↗

Diffusion bonding of tungsten-vanadium-zirconium using vacuum hot pressing for the development of a low decay heat cladding solution for tungsten spallation targets

Tantalum has been used as cladding material for water-cooled solid tungsten targets at many leading spallation neutron production facilities thanks to its high neutron yield, manageable radiation damage behavior, and excellent corrosion/erosion resistance in radiation environments. However, from a safety hazard perspective, thermal neutron capture of tantalum in spallation environments causes a high specific decay heat in the target volume, which often becomes a limiting factor in increasing the beam power on the target. In this paper, we studied vacuum hot pressing (VHP) parameters to diffusion bond zirconium to tungsten to explore the feasibility of using zirconium alloys as an alternative cladding material to tantalum. Zirconium alloys have long been used as cladding material for early generation solid spallation targets, and nuclear fuel rods. In spallation environments zirconium has significantly lower decay heat with shorter decay time compared to tantalum. The hot isostatic pressing (HIP) of zirconium and tungsten is known to produce limited bonding quality due to the formation of the brittle ZrW2 intermetallic layer. To overcome this problem, placing a vanadium interlayer between tungsten and zirconium has been proposed by exploring parameter space in binary alloy phase diagrams. Under the VHP conditions, 860 ◦C at 70 MPa for 4 hours, Zr-V and V-W showed good diffusion bonding, which demonstrates the feasibility of a single step HIP process to make the zirconium alloy clad tungsten spallation volumes.

Lee, Yong Joong↗

Model calibration of the liquid mercury spallation target using evolutionary neural networks and sparse polynomial expansions

The mercury constitutive model predicting the strain and stress in the target vessel plays a central role in improving the lifetime prediction and future target designs of the mercury targets at the Spallation Neutron Source. We leverage the experiment strain data collected over multiple years to improve the mercury constitutive model through a combination of large scale simulations of the target behavior and the use of machine learning tools for parameter estimation. We present two interdisciplinary approaches for surrogate-based model calibration of expensive simulations using evolutionary neural networks and sparse polynomial expansions. The newly calibrated simulations achieve 7% average improvement on the prediction accuracy and 8% reduction in mean absolute error compared to previously reported reference parameters, with some individual sensors experiencing up to 30% improvement. The calibrated simulations can aid in fatigue analysis to estimate the mercury target lifetime, which reduces abrupt failure and saves tremendous amount of costs.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Decommissioning and PIE of the MEGAPIE spallation target

A key experiment in the Accelerated Driven Systems roadmap, the MEGAwatt PIlot Experiment (MEGAPIE) (1 MW) was initiated in 1999 in order to design and build a liquid lead-bismuth spallation target, then to operate it into the Swiss spallation neutron facility SINQ at Paul Scherrer Institute. The target has been designed, manufactured, and tested during integral tests, before irradiation carried out end of 2006. During irradiation, neutron and thermo hydraulic measurements were performed allowing deep interpretation of the experiment and validation of the models used during design phase. The decommissioning, Post Irradiation Examinations and waste management phases were defined properly. The phases dedicated to cutting, sampling, cleaning, waste management, samples preparation and shipping to various laboratories were performed by PSI teams: all these phases constitute a huge work, which allows now to perform post-irradiation examination (PIE) of structural material, irradiated in relevant conditions. Preliminary results are presented in the paper, they concern chemical characterization. The following radio-nuclides have been identified by γ-spectrometry: {sup 60}Co, {sup 101}Rh, {sup 102}Rh, {sup 108m}Ag, {sup 110m}Ag, {sup 133}Ba, {sup 172}Hf/Lu, {sup 173}Lu, {sup 194}Hg/Au, {sup 195}Au, {sup 207}Bi. For some of these nuclides the activities can be easily evaluated from γ-spectrometry results ({sup 207}Bi, {sup 194}Hg/Au), while other nuclides can only be determined after chemical separations ({sup 108m}Ag, {sup 110m}Ag, {sup 195}Au, {sup 129}I, {sup 36}Cl and α-emitting {sup 208-210}Po). The concentration of {sup 129}I is lower than expected. The chemical analysis already performed on spallation and corrosion products in the lead-bismuth eutectic (LBE) are very relevant for further applications of LBE as a spallation media and more generally as a coolant.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Background simulations for DANCE, FP-14 considering the Mark IV spallation target

With the installation of the Mark-IV target at LANSCE in 2022 significant changes of the beam-related backgrounds at DANCE are observed. DANCE is located at flight path 14 (FP-14) in the experimental area 2 (ER-2) at LANSCE. This new background is so severe that the array is not operational for several microseconds after the protons hit the spallation target (Figures 1 - 3).

43 PARTICLE ACCELERATORS↗

Simulation and measurement of the dynamic strain response in a prototypical spallation target

The Second Target Station (STS) at the Spallation Neutron Source (SNS) will address emerging scientific challenges by providing a source of intense cold neutrons to instruments optimized for this source. The STS target will use rotating tungsten blocks and will receive 1.3 GeV proton beam pulses from the SNS accelerator at a repetition rate of 15 Hz. The facility life is planned for 40 years, and each target assembly life is expected to be approximately 10 years. An accurate strain prediction is then critical for fatigue life assessment of STS target blocks because they will be subject to approximately 10 8 beam pulses per lifetime. As an R&D activity, the Los Alamos Neutron Science Center (LANSCE) Weapons Neutron Research (WNR) Target 2 (Blue Room) facility was used to test the strain response of prototypical target blocks to the thermal shock of a proton pulse. The blue room was well suited for a pulsed proton beam impact test of subscale STS target blocks; the 800 MeV proton energy is approximately 60 % of the 1.3 GeV proton energy expected from the SNS accelerator to the STS. The LANSCE Proton Storage Ring (PSR) and SNS are both short-pulse proton beam sources with nominal pulse widths of 250 ns and 661 ns, respectively, so the energy deposition in the target occurs in <1 μs pulse duration. Strain measurements on the outer surface of three target blocks (bare tungsten, tantalum-clad tungsten, niobium-clad tungsten) were recorded for comparison against neutronics and structural simulations. In conclusion, this experiment and the supporting simulations satisfied the following primary research goals for the STS target.

Dynamic strain response↗

Strain Measurement in the Spallation Target Using High-Radiation-Tolerant Fiber Sensors

We describe the measurement of fast dynamic strains in the mercury target module of the spallation neutron source using customized high-radiation-tolerant fiber-optic strain sensors. The sensors are made from fluorine-doped single-mode optical fibers that demonstrated high radiation tolerance at 1300 nm. A digital phase demodulation scheme is employed in the signal interrogation system, which enables high bandwidth measurement and has an excellent adaptability to sensor output power fluctuations and sensor gap variations. Fast transient strain waveforms induced by high-energy, high-intensity proton pulses are successfully measured. Here, the sensors have survived radiation doses of 10 9 Gy. Both measurement bandwidth and radiation tolerance of the sensors are an order of magnitude higher than their commercial counterparts.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

Small Gas Bubble Experiment for Mitigation of Cavitation Damage and Pressure Waves in Short-pulse Mercury Spallation Targets

Populations of small helium gas bubbles were introduced into a flowing mercury experiment test loop to evaluate mitigation of beam-pulse induced cavitation damage and pressure waves. The test loop was developed and thoroughly tested at the Spallation Neutron Source (SNS) prior to irradiations at the Los Alamos Neutron Science Center - Weapons Neutron Research Center (LANSCE-WNR) facility. Twelve candidate bubblers were evaluated over a range of mercury flow and gas injection rates by use of a novel optical measurement technique that accurately assessed the generated bubble size distributions. Final selection for irradiation testing included two variations of a swirl bubbler provided by Japan Proton Accelerator Research Complex (J-PARC) collaborators and one orifice bubbler developed at SNS. Bubble populations of interest consisted of sizes up to 150 m in radius with achieved gas void fractions in the 10^-5 to 10^-4 range. The nominal WNR beam pulse used for the experiment created energy deposition in the mercury comparable to SNS pulses operating at 2.5 MW. Nineteen test conditions were completed each with 100 pulses, including variations on mercury flow, gas injection and protons per pulse. The principal measure of cavitation damage mitigation was surface damage assessment on test specimens that were manually replaced for each test condition. Damage assessment was done after radiation decay and decontamination by optical and laser profiling microscopy with damaged area fraction and maximum pit depth being the more valued results. Damage was reduced by flow alone; the best mitigation from bubble injection was between half and a quarter that of flow alone. Other data collected included surface motion tracking by three laser Doppler vibrometers (LDV), loop wall dynamic strain, beam diagnostics for charge and beam profile assessment, embedded hydrophones and pressure sensors, and sound measurement by a suite of conventional and contact microphones.

bubbles↗

The BLAIRR Irradiation Facility Hybrid Spallation Target Optimization

BLAIRR STUDY STATUS OVERVIEW Beamline Complex Evaluation/Assessment and Adaptation to the Goals Facility Radiological Constraints ? Large scale analyses of conventional facility and integrated shield (concrete, soil)Target Optimization and Design: Beam-target interaction optimization Hadronic interaction and energy deposition limitations Single phase and Hybrid target concepts Irradiation Damage Thermo-mechanical considerations Spallation neutron fluence optimization for (a) fast neutron irradiation damage (b) moderator/reflector studies, (c) NTOF potential and optimization (d) mono-energetic neutron beam

36 MATERIALS SCIENCE↗

Design of the Next Generation Spallation Target

The purpose of this summary is to detail the studies that enable new nuclear physics experiments currently limited by neutron intensity or energy resolution available at LANSCE. The target is being redesigned so that the Flight Paths (FP) in the upper tier provide a higher intensity in the epithermal and medium energy ranges.

43 PARTICLE ACCELERATORS↗

Harvesting Isotopically Pure Ac-225 from Ra-225 Produced in Thorium Target Spallation Reaction

A method for isolating Ra-225 from linear accelerator irradiated Th metal chemical processing waste streams has been established. Separating Ra-225 from the complex matrix following proton irradiation of Th metal provides a source of isotopically pure Ac-225 free of the Ac-227 impurity that is present in accelerator-produced Ac-225. Ra isotopes are first separated from the irradiated Th target via cation exchange methods. Importantly, the Ra-containing fraction is cleaned from residual citrate via dilute nitric acid washes (0.5 M) on AG50W-X8 resin. The mixed Ra isotopes are then further purified from Ba-140 impurity using a Sr resin column. Ra elutes through the resin with successive washes of 2.5 M HNO 3 while Ba-140 is retained. Ac-225 is then harvested by loading the Ra content onto an AG50W-X8 cation exchange column where the Ra-225 parent is eluted with 2.5 M HNO 3 before the Ac-225 daughter is eluted with 8 M HNO 3 .

07 ISOTOPE AND RADIATION SOURCES↗

Residual Stress Measurements of Front Window Welds in a Prototypical Spallation Neutron Source Target Module

Spallation Neutron Source (SNS) target modules are fabricated from 316L stainless steel by welding together sections of machined components using electron beam welding. The failure of the tenth operational SNS target (Target 10) at an electron beam weld prompted an investigation into the residual stress remaining in the weld joint after joining to determine if welding procedures for SNS target fabrication produce detrimental residual stresses in or near the welds. Due to an issue with fabrication, the front section of an SNS target was removed from fabrication and made available for residual stress measurements. The residual stresses in an electron beam weld joining the front window and front body of the target prototype was measured at several locations near EBW2 weld between outer window and front body using the VUCLAN instrument. Different stress free d hkl 0 methods were used to calculated the residual strain and residual stress. Furthermore, the results show tensile residual stress up to 350MPa along the weld direction which peaked at weld location.

36 MATERIALS SCIENCE↗