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At least 19 records

Sensitivity Studies of the Inter-subchannel Mixing in Subchannel Analysis

In the PWR reactor core, the power profile is nonuniform and the inter-subchannel mixing is of great importance for flatting the temperature distribution of the coolant and for reactor core safety analysis. Subchannel codes are widely used in the reactor core safety analysis to assess the thermal hydraulic behavior of fuel assemblies. One of basic assumptions in subchannel analysis is that axial flow predominates in the channel flow. Under this assumption, the lateral momentum equation in subchannel codes can be simplified without bringing in significant errors. The inter-subchannel mixing leading to the exchange of mass, energy and momentum are modeled by adding source terms to the hydrodynamic equations or by separate models, and most of source terms and models are empirical correlations. With the advancement of mixing vane grid design, the lateral mixing has becoming a critical components in the evaluation of the inter-subchannel mixing in flow field. The accuracy of the subchannel analysis is strongly dependent on the modeling of inter-subchannel interactions between adjacent subchannels. So the inter-subchannel mixing models should be well considered and developed in subchannel analysis to better reflect their influence on flow field and temperature field in rod bundle. Generally speaking, the inter-subchannel mixing in subchannel analysis contains turbulent mixing and crossflow mixing in single phase flow. When it comes to two phase flow, the void drift will also contribute to inter-subchannel mixing [2]. Both the mechanisms and the generation conditions of each type of inter-subchannel mixing are different from each other. Turbulent mixing is a result of random turbulent flow and pressure fluctuations. Crossflow is caused by a net transverse pressure difference between adjacent subchannels. Lateral pressure differences can result from different subchannel hydraulic diameters, mass flux, heat flux distributions and changes in flow areas caused, for example, by wire wraps and spacer grids, respectively. Two-phase void drift is due to the tendency of the vapor phase to redistribute itself to a preferred equilibrium void distribution. This paper focuses on the sensitivity study of the inter-subchannel mixing with mixing vane grids for single phase flow in subchannel analysis. Both the turbulent mixing and crossflow mixing of the 5 x 5 rod bundle with mixing vane grids are predicted, and the results are compared and analyzed.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Development of a Subchannel Capability for Liquid-Metal Fast Reactors in Pronghorn

This report details the development and demonstration of an entirely new capability in Pronghorn, namely the ability to model liquid-metal fast reactor (LMFR) flow conditions on the engineering scale. We developed two modeling approaches for LMFR that can be used separately or be combined into a hybrid simulation: (1) a modern subchannel capability called Pronghorn-Subchannel for square and hexagonal lattices, and (2) a porous flow capability for LMFR geometries. The report emphasizes the novel aspects of the developed subchannel capability and the interoperability of the subchannel capability, porous flow capability, and multiphysics tools within the multiphysics object oriented simulation environment (MOOSE). Here we demonstrate the ability to: (1) Accurately model subchannel flow in hexagonal lattices; (2) Couple the subchannel flow model to multidimensional finite-element method (FEM) or finite-volume method (FVM) heat conduction models; (3) Model LMFRs using Pronghorn’s porous media FVM approach; (4) Couple porous flow FVM and subchannel models in a single simulation; (5) Explicitly model inter-wrapper flows along with conjugate heat transfer from the intra-element flow; and (6) Demonstrate the numerical robustness of the subchannel algorithm by simulating intra-element flow recirculation in a high-buoyancy, low-flow fuel element.

97 MATHEMATICS AND COMPUTING↗

Turbulent flow and vortex characteristics in a blocked subchannel of a helically wrapped rod bundle

The study of flow and heat transfer through a bundle of rods is important, as this type of configuration is widely used in many engineering applications, for example, in heat exchangers, clusters of support structures, steam generators, and nuclear power reactors. This work experimentally investigated the flow-field characteristics of rod bundles with helically wrapped wires (wire-wrapped rod assemblies) proposed for advanced burner reactors. Subchannel blockage is one of the most interesting accident scenarios for liquid metal fast reactors as different mechanisms can lead to a partial or total subchannel blockage. It is of paramount important to understand the thermal-hydraulic behavior of the flow in the vicinity of such blockages. The flow mixing characteristics in two interior subchannels located near the core of the bundle, one without and one with the presence of a blockage, were experimentally investigated. The velocity fields within the spatial gaps of two subchannels were obtained by applying the matched-index-of-refraction and time-resolved particle image velocimetry (TR-PIV) technique for Reynolds numbers of 4000 and 17,000. The first- and second-order statistics, including the mean velocity, root-mean-square fluctuating velocity, and Reynolds stress, were computed from the obtained TR-PIV velocity vector fields. In the blocked sub-channel, the TR-PIV results revealed a large recirculation flow region in the vicinity of the blockage that was created by the interaction between inflows from neighboring subchannels. Spectral analysis was performed and the vortex shedding frequency indicated by the Strouhal number was found to be St = 0.16 for the two Reynolds numbers investigated. The flow characteristics of the interior subchannels were investigated via the two-point cross-correlation of fluctuating velocities. In addition, proper orthogonal decomposition (POD) analysis was applied to the instantaneous vorticity fields to extract the statistically dominant flow structures. Lastly, the statistical characteristics of the vortex, such as the vortex populations, spatial distributions, and vortex strengths, were acquired by combining POD analysis and the vortex identification algorithm.

42 ENGINEERING↗

Demonstration of Pronghorn’s Subchannel Code Modeling of Liquid-Metal Reactors and Validation in Normal Operation Conditions and Blockage Scenarios

Pronghorn-SC is a subchannel code within the Multiphysics Object-Oriented Simulation Environment (MOOSE). Initially designed to simulate flows in water-cooled, square lattice, subchannel assemblies, Pronghorn-SC has been expanded to simulate liquid-metal-cooled flows in triangular lattices, hexagonal subchannel assemblies. For this purpose, the algorithm of Pronghorn-SC was adapted to solve the subchannel equations as they are applicable to a hexagonal wire-wrapped sodium-cooled fast reactor. Cheng–Todreas models for pressure drop and cross-flow models were adopted and a coolant heat conduction term was added. To solve these equations, an improved implicit algorithm was developed robust enough to deal with the numerical issues, associated with low flow and recirculation phenomena. To confirm the prediction capability of Pronghorn-SC, calculations and comparisons with available experimental data of 19- and 37-pin assemblies were performed, as well as other subchannel codes. Finally, a flow blockage modeling feature was added. This capability was validated for both water-cooled square sub-assemblies and sodium-cooled hexagonal sub-assemblies, using experimental data of partially and fully blocked cases.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Development of a Single-Phase, Transient, Subchannel Code, within the MOOSE Multi-Physics Computational Framework

Subchannel codes have been widely used for thermal-hydraulics analyses in nuclear reactors. This paper details the development of a novel subchannel code within the Idaho National Laboratory’s (INL) Multi-physics Object Oriented Simulation Environment (MOOSE). MOOSE is a parallel computational framework targeted at the solution of systems of coupled, nonlinear partial differential equations, that often arise in the simulation of nuclear processes. As such, it includes codes/modules able to solve the multiple linear and nonlinear physics that describe a nuclear reactor, under normal operation conditions or accidents. This includes thermal-hydraulics, fuel performance, and neutronics codes, between others. A MOOSE-based subchannel code is a new addition to the fleet of INL-developed codes, based on the MOOSE framework. In this work, we present the derivation of the subchannel equations for a single-phase fluid, we proceed with the description of the algorithm that is used to solve these equations and describe how this algorithm was implemented within MOOSE. We also present how this code can be coupled to the BISON fuel performance code. Next, we verify the friction model and the turbulent mixing model. We calibrate the turbulent modeling parameters for momentum mixing and enthalpy mixing, C T , β. We validate the code using experimental results and last demonstrate the coupling capabilities using a simple example.

42 ENGINEERING↗

Assessment of Macroscopic k-e Model of CUPID for a Subchannel Analysis

Subchannel analysis codes have been widely used for the rod bundle analysis in reactor core. In the subchannel analysis, turbulent mixing which account for cross flows is very important and has to be modeled considering different flow geometry. In this study, macroscopic k-e turbulence model is used for the replacement of the turbulence mixing term. However, since the macroscopic k-e turbulence model is developed mainly for sphere-packed bed and channel or pipe bundle problems, for the flows including strong cross flows which contain strong dispersion effect the macroscopic models should be validated. This paper aims to explain the validity of the macroscopic k-e turbulence model of the CUPID code with two types of rod bundle validation problems. In this study, the macroscopic k-e model has been validated for the application to subchannel analysis. It has been implemented in the CUPID code and validated against CNEN 4x4 and PNL 7x7 rod bundle tests. The results showed that the macroscopic k-e turbulence model can estimate the experiments properly. Especially when the major flow direction is longitudinal to the rod bundle, the macroscopic turbulence model was the same with the subchannel turbulence mixing model. For the flows across the blockage, the strong dispersion around the blockage can may affect the deviation of velocity. For the future work, the macroscopic k-e turbulence model will be modified to include the dispersion effect. (authors)

42 ENGINEERING↗

Verification and validation of the Alternative Nonlinear Two-phase Subchannel (ANTS) code

The Alternative Nonlinear Two-phase Subchannel solver (ANTS) code was written to provide a fast-running, steady-state, pin-resolved modeling and simulation tool for analysis of common boiling water reactor (BWR) geometry and common operating conditions. ANTS has been integrated into the Virtual Environment for Reactor Application (VERA) core simulator software, where it can be used to provide a thermal/hydraulic (T/H) subchannel solution that is then used to provide neutronic feedback as well as perform the fuel depletion and temperature solution. Herein, this paper presents the rigorous analysis performed on the ANTS code, which includes both code and solution verification testing, benchmarking with the existing two-phase subchannel capability in VERA, CTF, and validation testing using popular two-phase experiments such as PWR Sub-channel and Bundle Tests (PSBT), BWR Full-size Fine-mesh Bundle Tests (BFBT), Risø, and FRIGG. This assessment was used to qualify ANTS for its intended applications before its use for core-scale, multiphysics BWR simulations. In general, it was found that agreement with experimental data was good; errors were within the range of experimental data uncertainty. Furthermore, code and solution verification confirmed that the governing equations and the most important closure terms were correctly implemented and behaving as expected.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Assessment of the Subchannel Code CTF for Single- and Two-Phase Flows

As part of the Consortium for Advanced Simulation of Light Water Reactors, the subchannel code CTF is being used for single-phase and two-phase flow analysis under light water reactor operating conditions. Accurate determination of flow distribution, pressure drop, and void content is crucial for predicting margins to thermal crisis and ensuring more efficient plant performance. In preparation for the intended applications, CTF has been validated against data from experimental facilities comprising the General Electric (GE) 3 × 3 bundle, the boiling water reactor full-size fine-mesh bundle tests (BFBTs), the Risø tube, and the pressurized water reactor subchannel and bundle tests (PSBTs). Meanwhile, the licensed, well-recognized subchannel code VIPRE-01 was used to generate a baseline set of simulations for the targeted tests and solution parameters were compared to the CTF results.The flow split verification problem and single-phase GE 3 × 3 results are essentially in perfect agreement between the two codes. For the two-phase GE 3 × 3 cases, flow and quality discrepancies arise in the annular-mist flow regime, yet significant improvement is observed in CTF when void drift and two-phase turbulent mixing enhancement are considered. The BFBT pressure drop benchmark shows close agreement between predicted and measured results in general, although considerable overprediction by CTF is observed at relatively high void locations of the facility. This overestimation tendency is confirmed by the Risø cases. While overall statistics are satisfactory, both BFBT and PSBT bubbly-to-churn flow void contents are markedly overpredicted by CTF.The issues with two-phase closures such as turbulent mixing, interfacial and wall friction, and subcooled boiling heat transfer need to be addressed. As a result, preliminary sensitivity studies are presented herein, but more advanced models and code stability analysis require further investigation.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Validation of Pronghorn’s Subchannel code using the EBR-II shutdown heat removal tests

A Subchannel application (Pronghorn-SC) is developed in MOOSE, which affords the required flow field resolution, while still preserving an engineering-scale approach. This new solver can be natively coupled to Pronghorn and other MOOSE objects to enable full-core, multi-physics, multi-scale engineering studies. This work utilizes the EBR-II SHRT tests to validate the subchannel capabilities. Multi-scale and multi-physics coupling is used to improve the fidelity of the subchannel code calculations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Development and Implementation of CFD-Informed Models for the Advanced Subchannel Code CTF

The research described in this PhD thesis contributes to the development of efficient methods for utilization of high-fidelity models and codes to inform low-fidelity models and codes in the area of nuclear reactor core thermal-hydraulics. The objective is to increase the accuracy of predictions of quantities of interests using high-fidelity CFD models while preserving the efficiency of low-fidelity subchannel core calculations. An original methodology named Physics- based Approach for High-to-Low Model Information has been further developed and tested. The overall physical phenomena and corresponding localized effects, which are introduced by the presence of spacer grids in light water reactor (LWR) cores, are dissected in corresponding four building basic processes, and corresponding models are informed using high-fidelity CFD codes. These models are a spacer grid-directed cross-flow model, a grid-enhanced turbulent mixing model, a heat transfer enhancement model, and a spacer grid pressure loss model. The localized CFD-models are developed and tested using the CFD code STAR-CCM+, and the corresponding global model development and testing in sub-channel formulation is performed in the thermal- hydraulic subchannel code CTF. The improved CTF simulations utilize data-files derived from CFD STAR-CCM+ simulation results covering the spacer grid design desired for inclusion in the CTF calculation. The current implementation of these models is examined and possibilities for improvement and further development are suggested. The validation experimental database is extended by including the OECD/NRC PSBT benchmark data. The outcome is an enhanced accuracy of CTF predictions while preserving the computational efficiency of a low-fidelity subchannel code.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

DASSH-F: Subchannel Based Thermal Analysis

The DASSH thermal analysis code is designed to rapidly allow a reactor design engineer to obtain flow rates requirements that satisfy peak temperature constraints in the domain. The advantage of using DASSH over a hand calculation is that it has a more rigorous treatment of the pin power distribution and coolant heat transfer within an assembly and between assemblies. The advantage of using DASSH over a conventional 3D subchannel code or a computational fluid dynamics code (CFD) is that it can obtain the desired solution in a matter of minutes in serial with minor computer memory needs. The DASSH methodology is virtually identical to SUPERENERGY-2 with additional functionalities taken from follow on work to SUPERENERGY-2 done at ANL in the 1980s. DASSH today is an integral component of the Argonne Fast Reactor analysis suite for reactor design work. DASSH obtains the power distribution from a coupled neutron-gamma heating calculation in GAMSOR (including DIF3D) at each time point of a companion fuel cycle analysis calculation with REBUS. The domain in DASSH assumes a hexagonal grid typical for fast reactors with much of the geometry information taken from the DIF3D model. DASSH assumes the assemblies that are loaded into each grid position are ducted to control the coolant flow. Considerable detail is given on the subchannel formulation of DASSH in this document. Much of the formulation and design of the code builds upon research done by previous authors with little new investigation. Thus the decisions made in developing the subchannel model used in DASSH have their origins over 50 years ago. Much of the heat transfer methodology in DASSH is built upon correlations for both the coolant mixing and heat transfer coefficients for pins and ducts. DASSH is thus not a rigorous treatment of a given problem, but a rapid assessment of the temperature field that has known limitations with respect to an experimental measurement or CFD calculation. The DASSH input and output are detailed along with usage of the software. The DASSH output provides tables of evaluated material properties and key coolant and pin temperature results. DASSH can create Python scripts that generate domain summary pictures. DASSH can also generate assembly temperature maps and VTK output files which allow the DASSH solution to be visualized. As the primary purpose of the DASSH software is to compute the coolant and fuel pin temperature distribution for a given model of a reactor, much of the output focus is giving the user quick summary tables needed to assess the performance of a given orifice flow specification. The present version of DASSH has a crude orifice search capability and an efficient orifice flow search capability. The flow search tries to meet user specified constraints for 1) peak 2-sigma clad midwall temperature, 2) peak coolant temperature, and 3) desired bulk outlet temperature. There are many development shortcomings in DASSH detailed in this document, but this version is functional for modern analysis needs. This document serves as the manual for the Fortran based DASSH software that was developed to replace the Python version of DASSH developed as part of the VTR program.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DASSH-F: Subchannel Based Thermal Analysis

The DASSH thermal analysis code is designed to rapidly allow a reactor design engineer to obtain flow rates requirements that satisfy peak temperature constraints in the domain. The advantage of using DASSH over a hand calculation is that it has a more rigorous treatment of the pin power distribution and coolant heat transfer within an assembly and between assemblies. The advantage of using DASSH over a conventional 3D subchannel code or a computational fluid dynamics code (CFD) is that it can obtain the desired solution in a matter of minutes in serial with minor computer memory needs. The DASSH methodology for pin lattice models is virtually identical to SUPERENERGY-2 with additional functionalities taken from follow on work to SUPERENERGY-2 done at ANL in the 1980s. DASSH today is an integral component of the Argonne Fast Reactor analysis suite for reactor design work. DASSH obtains the power distribution from a coupled neutron-gamma heating calculation in GAMSOR (including DIF3D) at each time point of a companion fuel cycle analysis calculation with REBUS. The domain in DASSH assumes a hexagonal grid typical for fast reactors with much of the geometry information taken from the DIF3D model. DASSH assumes the assemblies that are loaded into each grid position are ducted to control the coolant flow. The user can alternatively provide their own geometry and power profile instead of inheriting it from DIF3D. Considerable detail is given on the subchannel formulation of DASSH in this document. Much of the formulation and design of the code builds upon research done by previous authors with little new investigation. Thus the decisions made in developing the subchannel model used in DASSH have their origins over 50 years ago. Much of the heat transfer methodology in DASSH is built upon correlations for both the coolant mixing and heat transfer coefficients for pins and ducts. DASSH is thus not a rigorous treatment of a given problem, but a rapid assessment of the temperature field that has known limitations with respect to an experimental measurement or CFD calculation. The DASSH input and output are detailed along with usage of the software. The DASSH output provides tables of evaluated material properties and key coolant and pin temperature results. DASSH can create Python scripts that generate domain summary pictures. DASSH can also generate assembly temperature maps and VTK output files which allow the DASSH solution to be visualized. As the primary purpose of the DASSH software is to compute the coolant and fuel pin temperature distribution for a given model of a reactor, much of the output focus is giving the user quick summary tables needed to assess the performance of a given orifice flow specification. The present version of DASSH has a crude orifice search capability and a sufficient orifice flow search capability. The flow search tries to meet user specified constraints for 1) peak 2-sigma clad temperature, 2) peak coolant temperature, and 3) desired bulk outlet temperature. This document serves as the manual for the Fortran based DASSH software that was developed to replace the Python version of DASSH developed as part of the VTR program.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Time-resolved measurement of subchannel void distribution for boiling two-phase flow in 5 x 5 rod bundle at high-pressure and high-temperature

A subchannel void sensor (SCVS) was improved to acquire time-resolve boiling two-phase flow in a 5-by-5 heated rod bundle at high-pressure and high-temperature. The SCVS consists of 6-by-6 wire electrodes and 5-by-5 rod electrodes. The SCVS can acquire a time series data of local void fraction at 32 points of central subchannel region in addition to 100 points of rod surface regions between rods. The devised sensors are installed in the heated rod bundle at eight height levels to acquire two-phase flow dynamics and its development. The axial and radial power profile of the heated rod bundle are uniform, and eight pairs of sheath thermocouples are embedded on the heated rod to monitor its surface temperature distribution. The paper addresses the axial and cross-sectional distributions of void fraction at various pressure and rod bundle power conditions, which simulates an accidental condition in reactor core and in a spent fuel pool of a boiling water reactor (BWR). The experimental data are suitable to validate the computational multi-fluid dynamics (CMFD) and subchannel codes. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

CFD-Informed Spacer Grid Models in the Subchannel Code CTF

Data from computational fluid dynamics (CFD) simulations can be utilized to improve the predictive capabilities of the subchannel code CTF. Past work incorporating CFD results into CTF has included accounting for directed crossflow and turbulent mixing between adjacent subchannels. Spacer grids impact fluid flow in various ways, and this work focuses on four spacer grid effects, namely: 1. Directed crossflow; 2. Turbulent mixing; 3. Enhanced downstream heat transfer; 4. Pressure drop correlation. Heat transfer augmentation occurs partially due to the disturbances in the developed flow and from the additional turbulence generated by the presence of obstructions in the fluid flow's path. The boundary layer disruption is caused in part by the newly-directed flow just downstream of the spacer grid vanes. This effect lessens as the distance from the grid increases and the flow returns to its developed state, closer to what would be expected in a bare subchannel. Current plans of this work are to develop a method for incorporating the effects of spacer grids on the heat transfer calculation within CTF. Proposed techniques include the addition of an enhancement factor to the local heat transfer coefficient. The inclusion of CFD data from properly-designed simulations will allow CTF to better predict parameters such as fluid temperatures near spacer grids. Improved pressure loss coefficients for each grid can also be generated using CFD simulations. The heat transfer modification has been studied, with other authors noting correlations which are dependent on grid properties such as the blockage ratio. Parameters considered in this study are the turbulent kinetic energy (TKE) and vorticity. There are currently no models to calculate or store either of these parameters within CTF. When accounting for spacer grid effects in CTF, it is important to not double-count the effects towards two different CTF models. This requires carefully designing CFD simulations around capturing specific phenomena from the grids and being able to apply these CFD results to all appropriate flow conditions. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Interface capturing simulations of bubble population effects in PWR subchannels

As the computational power of high-performance computing (HPC) facilities grows, so too does the feasibility of using first principle based simulation to study turbulent two-phase flows within complex pressurized water reactor (PWR) geometries. Direct numerical simulation (DNS), integrated with an interface capturing method, allows for the collection of high-fidelity numerical data using advanced analysis techniques. The research presented here employs the massively parallel, finite-element based, unstructured mesh code, PHASTA, to simulate a set of two-phase bubbly flows through PWR subchannel geometries including auxiliary structures (spacer grids and mixing vanes). The main objective of the presented work is to analyze bubble dynamics and turbulence interactions at varying bubble concentrations to support the development of advanced two-phase flow closure models. Turbulent two-phase flows in PWR subchannels were simulated at hydraulic Reynolds numbers of 81,000 with bubble concentrations of 3%–15% by gas volume fraction (768–3928 resolved bubbles, respectively) and compared against a 1% void fraction case (262 bubbles) that had been previously simulated. The finite element mesh utilized for the study at higher bubble concentrations was composed of 1.55 billion elements, compared to the previous study which employed 1.11 billion elements, ensuring all turbulence scales and individual bubbles within the flow are fully resolved. For each case, the resolved initial bubble size was 0.65 mm in diameter (resolved with 25 grid points across the diameter). The simulations were analyzed to find flow features such as the mean velocity profile, bubble relative velocity and the effect of the bubbles on the turbulent conditions.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Numerical implementation of the MOOSE subchannel module (SCM) algorithm

The subchannel module of moose (SCM), previously referred to as Pronghorn-SC, is a subchannel code designed to resolve single-phase flow fields and calculate the relevant flow variables, in nuclear reactor fuel-pin assemblies. The assemblies it models are: water-cooled, with bare fuel-pins in a square ducted, quadrilateral lattice and liquid-metal/water-cooled, with bare/wire-wrapped fuel pins in a hexagonal ducted, triangular lattice. Previous publications have presented the development, validation and verification of SCM. This work presents an comparative overview of the different solvers implemented within SCM. This includes the solver algorithm description, and a performance comparison. The two test cases chosen to demonstrate the solver performance were taken from the PSBT enthalpy mixing benchmark and the ORNL-19 pin benchmark.

22 - GENERAL STUDIES OF NUCLEAR REACTORS↗

Modeling Flow in a Microreactor Core: From High-Fidelity CFD to Subchannel Analysis

The accurate prediction of pressure drop in tightly packed, low–Reynolds number (Re) bare rod bundles is essential for the thermal-hydraulic design of the Microreactor Applications Research Validation and EvaLuation (MARVEL) reactor and other microreactor concepts. However, existing friction factor correlations, particularly the upgraded Cheng-Todreas (UCTD) correlation, have limited validation for the small pitch-to-diameter ratios (P/Ds) and transitional flow conditions characteristic of these systems. In this work, we perform high-fidelity large-eddy simulations (LESs) of both an infinite bare rod bundle and a finite bare 37-pin scalloped rod bundle across the range 1000≤ 𝑅𝑒 ≤5500. The simulations reveal strong gap vortex–driven transitional behavior and indicate that the UCTD may underpredict the friction factor by up to 28% at 𝑃/𝐷 = 1.05. Using the LES-calculated pressure drops, we formulate a new friction factor correlation that follows the Cheng-Todreas functional form but is calibrated for low-Re and tightly packed geometries representative of a MARVEL-like reactor. The correlation is implemented in the MOOSE (Multiphysics Object-Oriented Simulation Environment) subchannel module and compared against both the LES and UCTD predictions. Across all subchannel types, the proposed model reduces the streamwise velocity differences from as high as 44% (UCTD) to below 9%, and decreases the pressure gradient differences from 13% to 25% (UCTD) to 0.7% to 7% relative to the LES results. These results suggest that the new correlation has the potential to improve the pressure drop and flow field predictions for such geometries, highlighting the importance of high-fidelity simulations in supporting microreactor thermal-hydraulic model development and motivating future pressure drop experiments for compact rod bundles to further validate these findings.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗