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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

Optimization of Localized High Concentration Electrolytes (LHCE) for Li||LiCoO 2 and Si|| LiCoO 2 Batteries used in Consumer Electronics Applications (Final Report for I3T Project 75934)

This project will optimize localized high concentration electrolyte (LHCE) for Li/LCO and Si/LCO batteries for consumer electronics applications, including select the best solvent and diluent, optimize the ratios of the solvents and the salt concentration. Results will be demonstrated not only in both coin cells, but also in pouch cells, which is required for large-scale commercial applications. This work can provide better understanding that would also benefit other LMB projects, including Li/NMC and Li/S batteries for electric vehicle applications. In the history of rechargeable batteries, all batteries have been first used in small scale consumer electronics, then eventually penetrate to large scale applications such as electrical vehicle or grid. We believe this development route will also be true for LMBs. By developing the best electrolyte for Li/LCO and Si/LCO chemistry, we will not only get the early market entry in consumer electronics, but we can also accumulate experience on the practical application of LMBs which can be used to further develop other types of LMBs for EV and other large-scale applications pursued by DOE.

25 ENERGY STORAGE↗
DOE OSTI2020

Fully stretchable active-matrix organic light-emitting electrochemical cell array

Intrinsically and fully stretchable active-matrix-driven displays are an important element to skin electronics that can be applied to many emerging fields, such as wearable electronics, consumer electronics and biomedical devices. Here, we show for the first time a fully stretchable active-matrix-driven organic light-emitting electrochemical cell array. Briefly, it is comprised of a stretchable light-emitting electrochemical cell array driven by a solution-processed, vertically integrated stretchable organic thin-film transistor active-matrix, which is enabled by the development of chemically-orthogonal and intrinsically stretchable dielectric materials. Our resulting active-matrix-driven organic light-emitting electrochemical cell array can be readily bent, twisted and stretched without affecting its device performance. When mounted on skin, the array can tolerate to repeated cycles at 30% strain. This work demonstrates the feasibility of skin-applicable displays and lays the foundation for further materials development.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Regional economic potential for recycling consumer waste electronics in the United States

Waste electronics are a growing environmental concern but also contain materials of great economic value. If properly recycled, waste electronics could enhance the sustainability of vital metal supply chains by offsetting the increasing demand for virgin mining. However, rapid changes in the size and composition of electronics complicate their end-of-life management. Here we couple material flow and geospatial analyses on over 90 critical consumer electronic products and find that over 1 billion devices, representing up to 1.5 million tonnes of mass, could be discarded annually in the United States by 2033. Emerging electronics such as connected home, health and augmented/virtual reality devices have become the fastest-growing types in the waste stream. Here we highlight policy opportunities to develop various sustainable circularity strategies around metal supply chains by showing the potential to integrate waste electronics and virgin mining pathways in western US regions, while new infrastructure designed specifically for waste electronics treatment is favourable in the central and eastern United States. Furthermore, we show the importance of building national-level refining and tear-down databases to improve electronics end-of-life management in the next decade.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2017

Two-Year Operational Evaluation Of A Consumer Electronics-Based Data Acquisition System For Equipment Monitoring

Oak Ridge National Laboratory (ORNL) has performed a two-year evaluation of the performance of an in-house developed consumer electronics-based data acquisition system (DAS). The main advantage of this approach compared to conventional instrumentation grade systems is cost; instrument grade data acquisition systems average costs range from $800 to $2,000 per channel compared to a range of $200 - $400 per channel for a consumer electronics-based system. The DAS is operated as a full-time in-situ vibration monitor. The resulting data stream is streamed over the ORNL network, at an aggregate rate of approximately 2 megabytes/s, to a Linux server. The server includes the capability to implement event-triggered data stores, as well as real-time files for the implementation of continuous display monitoring of the spectra. Detailed spectral analysis is performed post event. The DAS is installed on a large industrial chiller and cooling water pump associated with ORNL’s Titan supercomputer. These mechanical systems include rotating components that operate at fundamental frequencies within the range of 30 Hz to over 3 KHz. Evaluation of the DAS data over a two-year operating period leads to the conclusion that for many industrial processes this system could form the basis for a cost effective means of obtaining operating health data in real time from rotating machinery. The deployment has also shown that the DAS technology is reliable. Furthermore, because the cost of the DAS is low, the other significant advantage of this approach is that the DAS can be deployed in a dedicated manner and operated on a full-time basis.

Wetherington Jr, G↗
DOE OSTI2017

Low-Cost Control System Built Upon Consumer-Based Electronics For Supervisory Control Of A Gas-Operated Heat Pump

A preliminary evaluation of the performance of a consumer-based control system was conducted by the Oak Ridge National Laboratory (ORNL) and Southwest Gas as part of a cooperative research and development agreement (CRADA) authorized by the Department of Energy (DOE) (Mahderekal et al. (2013). The goal of the research was to evaluate the low-cost approach as a solution for implementing a supervisory control system for a residential gas-operated heat pump. The design incorporated two consumer-based micro-controllers; the Arduino Mega-2650 and the BeagleBone (white). Ten five-ton heat pump systems were designed, fabricated, and operationally tested in the Las Vega NV region. A robust data set was produced that allowed detailed assessment of the reliability and the operational perfromance of the newly developed control system. Experiences gained from the test provided important points of improvement for subsequent evolution of the heat pump technology.

Wetherington Jr, G↗
DOE OSTI2016

Shapeable magnetoelectronics

Inorganic nanomembranes are shapeable (flexible, printable, and even stretchable) and transferrable to virtually any substrate. These properties build the core concept for new technologies, which transform otherwise rigid high-speed devices into their shapeable counterparts. This research is motivated by the eagerness of consumer electronics towards being thin, lightweight, flexible, and even wearable. The realization of this concept requires all building blocks as we know them from rigid electronics (e.g., active elements, optoelectronics, magnetoelectronics, and energy storage) to be replicated in the form of (multi)functional nanomembranes, which can be reshaped on demand after fabrication. There are already a variety of shapeable devices commercially available, i.e., electronic displays, energy storage elements, and integrated circuitry, to name a few. From the beginning, the main focus was on the fabrication of shapeable high-speed electronics and optoelectronics. Only very recently, a new member featuring magnetic functionalities was added to the family of shapeable electronics. With their unique mechanical properties, the shapeable magnetic field sensor elements readily conform to ubiquitous objects of arbitrary shapes including the human skin. This feature leads electronic skin systems beyond imitating the characteristics of its natural archetype and extends their cognition to static and dynamic magnetic fields that by no means can be perceived by human beings naturally. Various application fields of shapeable magnetoelectronics are proposed. The developed sensor platform can equip soft electronic systems with navigation, orientation, motion tracking, and touchless control capabilities. A variety of novel technologies, such as smart textiles, soft robotics and actuators, active medical implants, and soft consumer electronics, will benefit from these new magnetic functionalities. This review reflects the establishment of shapeable magnetic sensorics, describing the entire development from the first attempts to verify the functional concept to the realization of ready-to-use highly compliant and strain invariant sensor devices with remarkable robustness.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Electrochemical Characterization of Certain Mg-Based Alloys in Artificial Perspiration Biofluid for Consumer and Industrial Applications

The weight reduction of numerous consumer electronic devices is of increasing importance. In this respect, ultra-light magnesium alloys have attracted more attention to be used as frame materials. Nevertheless, Mg alloys are of intrinsically poor corrosion resistance, especially in chloride ion-containing environments. Human perspiration fluid with a relatively high chloride ions content (~ 0.14 M) comes in contact with a number of consumer products resulting in a variety of undesirable effects such as malfunction and corrosion. Based on that, the present work addresses the corrosion behavior of five AZ-Mg alloys including AZ91D, AZ80E, AZ31, AM60 and AXJ530 in artificial perspiration biofluid at human body temperature of 37 °C. The study is performed using electrochemical impedance spectroscopy and potentiodynamic polarization techniques supported by surface morphological and EDX spectra examinations. The surface layer total resistance value (R{sub T}) estimated from the analysis of obtained impedance data after 12-h exposure period reveals that durability of our tested samples increases in the following sequence: AZ80 > AZ91 > AZ31 > AM60 > AXJ530 > Mg (control). AZ80E alloy at top of this sequence points to its significantly high anti-corrosion performance in artificial perspiration biofluid and thus can be the best Mg materials of choice for many housing consumer electronic products. This outcome is in consistence with the corrosion rate (P{sub i} in mm y{sup −1}) trend as derived from the potentiodynamic polarization data that decreases in the following order: AZ80 (0.25) < AZ91 (0.49) < AZ31 (1.03) < AM60 (1.23) < AXJ530 (5.36) < Mg (5.98). Both FE-SEM images and EDX analyses further confirm these experimentally electrochemical findings.

36 MATERIALS SCIENCE↗
DOE OSTI2013

The Benefits of Creating a Cross-Country Data Framework for Energy Efficiency

As manufacturers now sell a similar range of consumer electronics and home appliances to major markets around the world, the task of identifying a product?s energy efficiency rating has usually been the responsibility of each country and its respective government agency. This has led to a multitude of energy efficiency testing procedures, ratings, and certifications, resulting in disparate data being captured on identical products. Furthermore, lack of consistent product identification criteria means product energy performance is not easily connected to relevant information about the product such as market availability, price or real world energy consumption. This paper presents a new data standard for reporting energy performance and related product information that can be adopted internationally. To inform the development of this standard, we explore the existing energy efficiency market data for the two example products of TVs and Room Air Conditioners. This paper discusses current/future use cases of appliance level energy efficiency data across all stakeholders, including consumers, retailers/manufacturers, global standards organizations, third party service providers, and regulatory agencies. It also explains the key benefits of moving to a common international data framework for energy efficiency, such as: 1) a centralized product information repository for comparing energy use, ratings/certifications, and pricing data 2) improved access to relevant consumer electronics and appliance data to facilitate new policy development and harmonization across markets 3) enablement of retailers and other third parties to embed actionable energy efficiency information as part of the consumer experience.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2013

Benefits of creating a cross-country data framework for energy efficiency

As manufacturers now sell a similar range of consumer electronics and home appliances to major markets around the world, the task of identifying a product’s energy efficiency rating has usually been the responsibility of each country and its respective government agency. This has led to a multitude of energy efficiency testing procedures, ratings, and certifications, resulting in disparate data being captured on identical products. Furthermore, lack of consistent product identification criteria means product energy performance is not easily connected to relevant information about the product such as market availability, price or real world energy consumption. This paper presents a new data standard for reporting energy performance and related product information that can be adopted internationally. To inform the development of this standard, we explore the existing energy efficiency market data for the two example products of TVs and Room Air Conditioners. This paper discusses current/future use cases of appliance level energy efficiency data across all stakeholders, including consumers, retailers/manufacturers, global standards organizations, third party service providers, and regulatory agencies. It also explains the key benefits of moving to a common international data framework for energy efficiency, such as: 1) a centralized product information repository for comparing energy use, ratings/certifications, and pricing data 2) improved access to relevant consumer electronics and appliance data to facilitate new policy development and harmonization across markets 3) enablement of retailers and other third parties to embed actionable energy efficiency information as part of the consumer experience.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2013

Lab Tests Demonstrate Effectiveness of Advanced Power Strips [Fact Sheet]

NREL engineers evaluate the functionalities of advanced power strips and help consumers choose the right one for their plug loads. Many consumer electronics devices waste energy even after they are turned off via “vampire” loads, meaning they continue to draw current as long as they remain plugged into receptacles. In a typical home with 40 plug loads, vampire loads can account for nearly 10% of household electricity use. Advanced power strips (APS) are a convenient and inexpensive way to curb this type of energy waste, and are the focus of laboratory tests conducted by the Residential Buildings group at the National Renewable Energy Laboratory (NREL). By replacing ordinary power strips with APS, appliances that are not in use can be automatically shut off. APS are designed primarily for the home office and entertainment center, where the concentration of consumer electronics is typically high.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2017

Electrical Energy Storage Factual Status Document: Resource Document for the Workshop on Basic Research Needs for Next Generation Electrical Energy Storage, March 2017

Electrical energy storage is of growing importance to energy – with increasing use in transportation and on the electrical grid. Batteries are used in all types of vehicles, but have increased in importance with the growth of hybrid and all-electric powered vehicles. For the electrical grid, batteries have a wide diversity of applications from grid stability to storage of electricity generated when the load is low so it is available when there is more demand. Distributed generation of electricity by solar panels and wind generation are also drivers for enhanced energy storage. In both industries, a key enabler will be low-cost batteries with long life, excellent safety, and superior performance. In addition to these two big markets, consumer electronics powered by rechargeable batteries continues to grow into new areas with the advent of wearable technology, internet-of-things, and virtual reality. Today’s energy storage technologies fall far short of the requirements for many of these growing applications. Because of these technology gaps, advances in energy storage are expected to play a critical role for a secure energy future. This document was produced in preparation for a Department of Energy (DOE) Office of Basic Energy Sciences Workshop titled “Basic Research Needs for Next Generation Electrical Energy Storage.” This workshop will identify key basic research directions that could provide revolutionary breakthroughs needed for meeting future requirements for electrical energy storage. This document was intended to provide a high-level assessment of current technologies used for electrical storage—focusing specifically on batteries and electrochemical capacitors—and to define requirements that are foreseen for the future application of these technologies in transportation vehicles, stationary storage applications, and consumer electronics. Thus, it provides a common background for the workshop participants and sets the technological basis for the workshop.

25 ENERGY STORAGE↗
DOE OSTI2017

Comprehensive Enhancement of Nanostructured Lithium-Ion Battery Cathode Materials via Conformal Graphene Dispersion

Efficient energy storage systems based on lithium-ion batteries represent a critical technology across many sectors including consumer electronics, electrified transportation, and a smart grid accommodating intermittent renewable energy sources. Nanostructured electrode materials present compelling opportunities for high-performance lithium-ion batteries, but inherent problems related to the high surface area to volume ratios at the nanometer-scale have impeded their adoption for commercial applications. Here, we demonstrate a materials and processing platform that realizes high-performance nanostructured lithium manganese oxide (nano-LMO) spinel cathodes with conformal graphene coatings as a conductive additive. The resulting nanostructured composite cathodes concurrently resolve multiple problems that have plagued nanoparticle-based lithium-ion battery electrodes including low packing density, high additive content, and poor cycling stability. Moreover, this strategy enhances the intrinsic advantages of nano-LMO, resulting in extraordinary rate capability and low temperature performance. With 75% capacity retention at a 20C cycling rate at room temperature and nearly full capacity retention at -20 degrees C, this work advances lithium-ion battery technology into unprecedented regimes of operation.

25 ENERGY STORAGE↗
DOE OSTI2013

U.S. residential consumer product information: Validation of methods for post-stratification weighting of Amazon Mechanical Turk surveys

We present two post-stratification weighting methods to validate survey data collected using Amazon Mechanical Turk (AMT). Two surveys focused on appliance and consumer electronics devices were administered in the spring and summer of 2012 to each of approximately 3,000 U.S. households. Specifically, the surveys asked questions about residential refrigeration products, televisions (TVs) and set-top boxes (STBs). Filtered data were assigned weights using each of two weighting methods, termed “sequential” and “simultaneous,” by examining up to eight demographic variables (income, education, gender, race, Hispanic origin, number of occupants, ages of occupants, and geographic region) in comparison to reference U.S. demographic data from the 2009 Residential Energy Consumption Survey (RECS). Five key questions from the surveys (number of refrigerators, number of freezers, number of TVs, number of STBs and primary service provider) were evaluated with a set of statistical tests to determine whether either method improved the agreement of AMT with reference data, and if so, which method was better. The statistical tests used were: differences in proportions, distributions of proportions (using Pearson’s chi-squared test), and differences in average numbers of devices as functions of all demographic variables. The results indicated that both methods generally improved the agreement between AMT and reference data, sometimes greatly, but that the simultaneous method was usually superior to the sequential method. Some differences in sample populations were found between the AMT and reference data. Differences in the proportion of STBs reflected large changes in the STB market since the time our reference data was acquired in 2009. Differences in the proportions of some primary service providers suggested real sample bias, with the possible explanation that AMT user are more likely to subscribe to providers who also provide home internet service. Differences in other variables, while statistically significant in some cases, were nonetheless considered to be minor. Depending on the intended purpose of the data collected using AMT, these biases may or may not be important; to correct them, additional questions and/or further post-survey adjustments could be employed. In general, based on the analysis methods and the sample datasets used in this study, AMT surveys appeared to provide useful data on appliance and consumer electronics devices.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2018

High Density Chip Interconnect Technology Using High Density Glass Interposers

Demands for high density and high speed interconnect solutions are not satisfied by current technology offerings. Platforms such as printed circuit boards (PCBs), ceramic substrates and silicon interposers don’t provide the small form factor nor the I/O density to support 5G or 1Tbps gigabit ethernet solutions. Current solutions also don’t support die to die assembly with integrated tiled solutions for wide area and fanout solutions for lager data and signal processing. A solution with through vias provides an order of magnitude or smaller density supporting much higher density attach and assembly By fabricating a very fine pitch metal filled through glass via solution it’s possible to deliver the necessary improvements in performance, reliability, even higher data speed rates with smaller area and much denser geometries. There are a number of opportunities across a wide variety of industries for through glass interposers as they become the replacement for printed circuit boards (PCBs) and ceramic substrates. The broad array of opportunities include renewable energy, medical electronics (ME), defense electronics (DE)/space and consumer electronics (CE), but likely will impact every industry and market segment. Compared to PCBs, through glass via (TGV) solutions provide the next generation platform for semiconductor assembly improvements. The ability to generate lines, spaces, trenches and vias similar to wafer level geometries delivers wired solutions one to two orders of magnitude smaller than traditional organic PCB and ceramic substrate offerings. Higher density connections also include the thru vias that connect multiple metal layers, fanout. It’s possible to deliver filled metal vias that are 20um diameter with much tighter pitch than can be offered with PCB. Our goal is to provide 20um diameter and smaller via, 50um and smaller pitch, and aspect ratios at 25:1 and greater with hermetically metal filled vias. The goal of CVI is to replace or eliminate PCBs, ceramic substrate and through silicon vias (TSV) providing a glass interposer with metal filled, fiber plugged and/or optional wireless interconnectivity. The end plan is to deliver a glass substrate platform that provides improved electrical performance, versatility, inertness, and much improved cost and cycle time (development, drawing, and delivery) to performance in the form of small millimeter sized substrates or full 8” wafer substrates. Glass delivers an improvement over silicon thru vias (TSV) in the number of processing steps, cost, reliability and cycle time. In addition to metal plugged vias, our glass interposers are capable of fiber and antennae solutions providing two additional very high density and ultra-high speed data transfer capabilities.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Van der Waals epitaxy of functional MoO{sub 2} film on mica for flexible electronics

Flexible electronics have a great potential to impact consumer electronics and with that our daily life. Currently, no direct growth of epitaxial functional oxides on commercially available flexible substrates is possible. In this study, in order to address this challenge, muscovite, a common layered oxide, is used as a flexible substrate that is chemically similar to typical functional oxides. We fabricated epitaxial MoO{sub 2} films on muscovite via pulsed laser deposition technique. A combination of X-ray diffraction and transmission electron microscopy confirms van der Waals epitaxy of the heterostructures. The electrical transport properties of MoO{sub 2} films are similar to those of the bulk. Flexible or free-standing MoO{sub 2} thin film can be obtained and serve as a template to integrate additional functional oxide layers. Our study demonstrates a remarkable concept to create flexible electronics based on functional oxides.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗