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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2019

Chemical compatibility of silicon carbide in molten fluoride salts for the fluoride salt-cooled high temperature reactor

Silicon carbide is widely appreciated for its high temperature strength, radiation tolerance and neutronic transparency in applications for fuel particles and core internals of nuclear reactors. In the Fluoride Salt-Cooled High Temperature Reactor, silicon carbide ceramic matrix composites are candidate construction material for regions of higher neutron fluxes. Silicon carbide is wettable and reacts electrochemically with dissolved metals. Metallic impurities, tritium, moisture-based impurities and fission products, as well as thermal gradients can accelerate hot corrosion of silicon carbide in molten fluoride salt. Tritium can become trapped in radiation defects of silicon carbide. Thus, an understanding of the potential for tritium absorption, impurities reactions and thermal gradient-assisted corrosion mechanisms along with tritium recovery and redox control systems are necessary to mitigate silicon carbide corrosion in molten fluoride salt systems. Furthermore, we survey current research on silicon carbide corrosion in molten fluoride salts and critically evaluate the research and development gaps.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

Corrosion of Candidate Materials in Molten FLiBe Salt for Fluoride-Salt-Cooled High-Temperature Reactor (FHR)

Molten fluoride salts have attracted considerable attention because of their desirable thermophysical properties that lead to superior heat transfer. Recently, fluoride salts are being considered as coolants in the fluoride salt-cooled high temperature reactors (FHRs). The successes of the molten salt reactor experiment (MSRE) program in 1950's-70's at Oak Ridge National Laboratory (ORNL) has also driven the pursuit of molten salt nuclear reactor as one of the lead next generation nuclear reactor concepts. Unlike MSRE where the uranium fuel was dissolved in the molten fluoride salt, the FHR concept is expected to use molten salt (2LiF-BeF{sub 2}, FLiBe) only as coolant in conjunction with solid TRISO fuel particles immersed in the molten salt. One of the important challenges in FHR development is corrosion of structural materials in high-temperature molten 2LiF-BeF{sub 2} (FLiBe) salt. Currently, 316 stainless steel (nominal composition: Fe-12Ni-17Cr-2.5Mo-1Si-2Mn-0.03C) and Hastelloy N (nominal composition: Ni-7Cr-16Mo-5Fe-1Si-0.8Mn) are deemed as promising candidate alloys for the construction of some of the structural components of FHR. 316 stainless steel is ASME code certified for high temperatures (up to 760 deg. C) applications. Hastelloy N has been shown to have outstanding corrosion resistance in molten FLiBe but present code certification data limit the use of this alloy to only about 704 deg. C. Modifications of Hastelloy N with higher creep strength are presently being developed at ORNL. Other materials such graphite, SiC/SiCf and C/Cf composites, are also considered for structural applications in the FHR. The presence of these multiple materials in a molten FLiBe salt medium can further exacerbate and complicate corrosion effects. Therefore, it is necessary to understand the corrosion behavior of these materials in molten FLiBe salt. The corrosion behavior of Hastelloy N, 316 stainless steel, and CVD SiC and two types of SiC-SiC{sub f} composites have been tested in molten FLiBe salt at 700 deg. C. When tested in metal-lined crucibles both Hastelloy N and 316 stainless steel showed very good corrosion resistance. Samples tested in graphite crucibles showed greater propensity for corrosion and carburization was observed in the near surface regions of the alloys. CVD SiC showed outstanding corrosion resistance. However, the two SiC-SiC{sub f} composites exhibited corrosion attack implying that the manufacturing process may play a role in the corrosion of these composites. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2025

Versatile Cell Design for Molten Fluoride Salt Spectroscopy: Investigating Metal-Ion Speciation in Molten Fluoride Salts

Fluoride-based molten salts are widely used in industrial applications including aluminum production, thermal energy storage, optical crystal growth, and advanced nuclear reactor designs. Despite the wide range of uses, fundamental understandings of coordination chemistry and methods for probing molten fluorides are scarce, likely due to the difficulty of probing fluoride melts with spectroscopic techniques. Performing spectroscopic measurements of fluoride-based salts is challenging due to the highly corrosive nature of these salts, which can degrade many common optical materials. Here, in this work, we present a versatile optical cell design that enables spectroscopic measurements of corrosive melts. This innovative cell design overcomes the challenges posed by the corrosive nature of the salts, allowing for an accurate and consistent spectroscopic analysis. This work reports temperature-dependent absorption measurements for Co 2+ , Ni 2+ , and Cr 3+ analytes in LiF-NaF-KF eutectic salt (i.e., FLiNaK), which are common corrosion products originating from structural alloys in molten-fluoride handling. Absorption spectra were used to understand interactions of these analytes with FLiNaK, particularly ligand field coordination. The analysis of absorption spectra was complemented by structural analyses using ab initio molecular dynamics (AIMD) simulations, providing deeper insights into the behavior of the analytes in FLiNaK. Our findings indicate that the analytes studied in this work exist in octahedral or near-octahedral coordination states that remain stable across the temperature range of 500–600 °C. This work not only highlights an applied solution to performing optical spectroscopy in corrosive, high-temperature melts but also provides important fundamental insight on coordination behavior of transition-metal species in molten fluorides.

Fluoride salt spectroscopy↗
DOE OSTI2016

Electrochemical Property Determination of Fission Product Elements in Molten Fluoride Salt

The fluoride salt-cooled high temperature reactor (FHR) is a developing nuclear reactor concept that combines many attractive features of previous reactor designs. The FHR concept is also a technological bridge between today's light water reactors (LWRs) which use solid fuel and water coolant, to future technologies that utilize liquid salt coolant and dissolved liquid fuel. The FHR concept incorporates low-pressure liquid fluoride salt, tri-structural isotropic (TRISO) coated particle fuel, and an entirely passive decay heat removal system. FHRs operating at very high temperatures increase the thermal energy transfer and subsequently thermal efficiency. Similar to LWRs, the FHR will feature a cleanup system that performs online processing of the primary coolant in order to mitigate contamination from leaking fuel and moisture. Due to its ionic liquid properties, molten salts can be controlled with various applications of electrochemical properties. Oak Ridge National Laboratory (ORNL) studied these applications greatly during the Molten Salt Reactor Experiment (MSRE) and the Molten Salt Breeder Reactor (MSBR) concept during the 1960's and 70's; however, many technology gaps exist in terms of online salt processing for the FHR. The purpose of this research is to identify the electrochemical properties of leaking fission products as well as contamination from moisture in the system. These properties have been thoroughly studied for molten chloride salts but not as much data is reported for behavior in fluoride salts. Before a cleanup system can be proposed for the FHR concept, these properties will need to be extensively investigated to generate a reliable source of electrochemical data. These results are gathered through an electrochemical system which probes the molten salt at high temperatures (up to 750 deg. C). (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2017

Use of Nitrogen Trifluoride To Purify Molten Salt Reactor Coolant and Heat Transfer Fluoride Salts

Abstract: The molten salt cooled nuclear reactor is included as one of the Generation IV reactor types. One of the challenges with the implementation of this reactor is purifying and maintaining the purity of the various molten fluoride salts that will be used as coolants. The method used for Oak Ridge National Laboratory’s molten salt experimental test reactor was to treat the coolant with a mixture of H2 and HF at 600°C. In this article we evaluate thermal NF3 treatment for purifying molten fluoride salt coolant candidates based on NF3’s 1) past use to purify fluoride salts, 2) other industrial uses, 3) commercial availability, 4) operational, chemical, and health hazards, 5) environmental effects and environmental risk management methods, 6) corrosive properties, and 7) thermodynamic potential to eliminate impurities that could arise due to exposure to water and oxygen. Our evaluation indicates that nitrogen trifluoride is a viable and safer alternative to the previous method.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2025

The molten salt tritium transport experiment: A pumped fluoride salt loop for hydrogen isotope experimentation

Molten salt reactors (MSRs) and fusion reactors propose to use molten salts as coolants and breeder blanket materials, respectively. Tritium, however, poses safety concerns in both reactor types due to its ability to permeate through reactor materials and potential for environmental release. This manuscript addresses the tritium transport phenomena in molten salts and presents the design and analysis of the Molten Salt Tritium Transport Experiment (MSTTE). MSTTE is a forced-convection fluoride salt loop intended to measure hydrogen isotope permeation through structural materials in a flowing salt system. In the first phase, MSTTE will use FLiNaK salt and deuterium as surrogates for FLiBe and tritium, with future plans to utilize tritium and FLiBe. MSTTE couples a Copenhagen Atomics pumped salt loop with an external test section that introduces hydrogen isotopes into the loop and measures transport phenomena. The Hydrogen Injection System (HIS) controls hydrogen isotope introduction into the molten salt loop. Here, the permeation test section measures the permeation rate through stainless steel tubing in contact with flowing salt. Computational fluid dynamics (CFD) analysis ensures fully developed salt flow in the permeation test section. MSTTE is modeled with MELCOR-TMAP to predict the permeation rate as a function of experimental variables such as source term, salt flow rate, and salt temperature. Results indicate that the source term is the only parameter with a significant effect on the permeation rate. Pressure drop analysis suggests that the loop should operate below 200 LPM to maintain a pressure drop below 200 kPa. Additionally, finite-element analysis assesses thermal stress during loop operation to ensure the experiment's safe design. MSTTE will provide semi-integral data on tritium transport phenomena in molten salts and serve as a testbed for advancing molten salt technology.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Quantify Sodium Fluoride / Beryllium Fluoride Salt Properties for a Liquid Fueled Fluoride Molten Salt Reactor (CRADA C2018-18168 Final Report)

ThorCon is developing a thermal thorium-uranium fueled molten salt reactor that uses a fuel salt consisting of NaF - BeF 2 - ThF 4 - UF 4 - UF 3 , which uses 19.75% enriched uranium. It is not a breeder reactor but requires regular additions of fissile material. A thorough understanding of the thermophysical properties of the fuel salt at the beginning (BOL) and end (EOL) of its life is critical to establishing its thermal hydraulic behavior and enables ThorCon to design a system with the required natural convection. Experimentally determining the heat capacity and thermal conductivity of the fuel salt will provide data necessary for detailed system design and safety analysis.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2023

Molten Salt Tritium Transport Experiment: A Versatile Fluoride Salt Loop for Validation of Tritium Transport Phenomena

Tritium is generated in Molten Salt Reactors (MSRs) from neutron capture by lithium and other constituents of the molten salt FLiBe. Tritium is a unique radionuclide as it readily permeates through hot structural materials. Thus, any material in contact with tritium laden molten salt is a potential pathway for release. Understanding tritium transport and devising adequate control strategies is necessary for the safe operation of MSRs. The Molten Salt Tritium Transport Experiment (MSTTE) is a forced-convection fluoride salt loop with the capability to inject hydrogen isotopes into flowing molten salt and to measure transport phenomena such as permeation through metals and evolution from free-surfaces. MSTTE is designed to be versatile to test potential control technology in future campaigns. This report focuses on the current design and analysis of MSTTE. Custom designed and fabricated experiment components such as the hydrogen injection system, permeation test section, diagnostics, and gas distribution system are discussed in detail. System-level tritium transport modeling using the System Analysis Module investigates experiment parameters such as hydrogen source terms, salt flow rate, and salt temperature. Computational fluid dynamics of the salt flow in the permeation test section informs design choices to establish fully developed flow in the measured permeation zone.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2020

Tritium generation, release, and retention from in-core fluoride salt irradiations

Further understanding of tritium transport mechanisms in the combined molten fluoride salt and graphite environment is necessary for the design and licensing of a Fluoride-Salt-Cooled High-Temperature Reactor (FHR). The three in-core fluoride salt irradiations completed at the Massachusetts Institute of Technology Reactor (MITR) are a useful parallel for studying transport phenomena expected in a FHR environment. During the irradiations, evolution of tritium from the flibe salt was monitored and compared to the calculated total generation rate. A difference of 22 ± 10% between the integrated calculated tritium generation rate and the total release was measured for the third MITR irradiation (FS-3). The fraction of tritium which was not released from the salt could be explained by tritium retention in graphite. Additionally, for post irradiation examination, a thermal desorption furnace was used to heat nuclear graphite samples in order to release and measure retained tritium. The desorption analysis in this work utilized seven subsections of graphite from the second salt irradiation (FS-2); three from a disc of IG-110U and four from ARB matrix graphite. Observed desorption versus temperature as well as total tritium content in the samples after irradiation indicate that the graphites were not volumetrically saturated with tritium, but rather tritium retention was likely limited to the near-surface region. Measurements of the samples resulted in 2.90 ± 0.29 μCi/mm 2 of tritium retained by IG-110U and 1.83 ± 0.31 μCi/mm 2 for ARB during the 300 h FS-2 in-core irradiation. Based on the desorption measurements, the estimated total tritium retention in graphite from the FS-2 samples is consistent with the tritium release measurements from the FS-3 experiment.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗
DOE OSTI2017

Neutronic Tests of Fluoride Salt Based MSR/FHR Coolants

Research on molten salt reactor (MSR) technology based on fluoride salts as a convenient way of higher actinides incineration and/or utilization of thorium fuel has been performed at UJV Rez and later Research Centre Rez in Czech Republic since 1999. Necessary steps towards to the deployment and possible commercialization were examined in past investigations. Neutronic testing is an inseparable part of the development and was at first carried out in a series of experiments with LiF-NaF salt (60 mol% LiF, 40 mol% NaF) subjected to a neutron field shaped by different moderators within the framework of the EROS experiments. Later, neutron spectrum was measured in this salt and significant variations in calculation to experiment C/E comparison were discovered. Further tests were performed with Flibe (66 mol% LiF, 33 mol% BeF{sub 2}) reactor coolant salt containing enriched lithium (99.994 mol% Li-7), which was provided by Oak Ridge National Laboratory (ORNL). This Flibe salt originally comes from the Molten Salt Reactor Experiment (MSRE) and was supplied to the Czech Republic within the framework of a collaborative agreement on MSR and fluoride-salt-cooled high-temperature reactor (FHR) research and development (R and D) concluded between the Czech Ministry of Industry and Trade and US Department of Energy in 2012. All experiments in this work were carried out at the LR-0 reactor at Research Centre Rez. The LR-0 is a pool-type zero power light water reactor with large and flexible experimental capabilities due to its design and fuel construction.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2016

Neutronics Code Benchmark for Fluoride-Salt-Cooled Reactors

The fluoride-salt-cooled high-temperature reactor (FHR) is an advanced reactor design that aims to improve on the efficiency, cost, safety and non-proliferation security of nuclear energy, while exploiting existing technologies to minimize the design and licensing burden. FHRs share many design features with the high-temperature gas-cooled reactor (HTGR), namely using the same fuel form: a bed of graphite spheres, each with thousands of small coated fuel particles (TRISO) dispersed throughout it. However, rather than using a gas as a coolant, the FHR uses a molten salt which changes the behavior of the system; in particular, from a neutronics perspective, the coolant is no longer effectively transparent to neutrons, but rather contributes both to neutron moderation and absorption. It is difficult to perform exploratory reactor physics experiments for new reactor concepts, as the regulation and cost surrounding a fuel experiment is often highly restrictive and prohibitive. As such, researchers and design engineers must rely heavily on simulation capability to develop a working knowledge for how the reactor physics of a pre-prototypical reactor might behave. It is then essential to have confidence that simulation codes provide credible results. As there are no instances of FHRs deployed to date, nor are there any experimental data available on neutron behavior of pebble fuel immersed in salt, the first step is to perform a code-to-code verification of idealized scenarios that capture the physics involved with an FHR system. This summary describes the development of a code-to-code benchmark for FHR with the purpose of code verification and presents preliminary results. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2017

Progress in Development of Fluoride-salt-cooled High-Temperature Reactors (FHRs)

Fluoride-salt-cooled High-temperature Reactors (FHRs) are a new class of reactors that use graphite-matrix coated-particle fuel with a clean liquid salt coolant. The largest university FHR program is an Integrated Research Project (IRP) sponsored by the U.S. Department of Energy and others that is led by the Massachusetts Institute of Technology (MIT) and includes the University of California at Berkeley (UCB), the University of Wisconsin (UW), and the University of New Mexico (UNM). The year 2016 was the fifth year of this program. We report herein some of the major results of work done in 2016. The base-line FHR concept studied in this IRP uses (1) graphite-matrix coated-particle fuel with a pebble bed geometry and (2) a clean liquid salt coolant-flibe (a mixture of {sup 7}LiF and BeF{sub 2}). The combination of a very high-temperature fuel with failure temperatures above 1650 deg. C, a coolant boiling point above 1400 deg. C, and a coolant that traps most fission products implies the capability to assure no major fuel failure under severe accident conditions. There are a family of FHR concepts using different fuel geometries and different fluoride salts. The power conversion system is a Nuclear Air-Brayton Combined Cycle (NACC) with peak power provided by natural gas or a Firebrick Resistance Heated Energy Storage (FIRES) system. This enables a base-load reactor to provide variable electricity to the grid that substantially increases revenue relative to base-load nuclear reactors. Most of the results reported herein are applicable to most FHR concepts as well as liquid-fueled molten salt reactors (MSRs)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2015

High Temperature Fluoride Salt Test Loop

Effective high-temperature thermal energy exchange and delivery at temperatures over 600°C has the potential of significant impact by reducing both the capital and operating cost of energy conversion and transport systems. It is one of the key technologies necessary for efficient hydrogen production and could potentially enhance efficiencies of high-temperature solar systems. Today, there are no standard commercially available high-performance heat transfer fluids above 600°C. High pressures associated with water and gaseous coolants (such as helium) at elevated temperatures impose limiting design conditions for the materials in most energy systems. Liquid salts offer high-temperature capabilities at low vapor pressures, good heat transport properties, and reasonable costs and are therefore leading candidate fluids for next-generation energy production. Liquid-fluoride-salt-cooled, graphite-moderated reactors, referred to as Fluoride Salt Reactors (FHRs), are specifically designed to exploit the excellent heat transfer properties of liquid fluoride salts while maximizing their thermal efficiency and minimizing cost. The FHR s outstanding heat transfer properties, combined with its fully passive safety, make this reactor the most technologically desirable nuclear power reactor class for next-generation energy production. Multiple FHR designs are presently being considered. These range from the Pebble Bed Advanced High Temperature Reactor (PB-AHTR) [1] design originally developed by UC-Berkeley to the Small Advanced High-Temperature Reactor (SmAHTR) and the large scale FHR both being developed at ORNL [2]. The value of high-temperature, molten-salt-cooled reactors is also recognized internationally, and Czechoslovakia, France, India, and China all have salt-cooled reactor development under way. The liquid salt experiment presently being developed uses the PB-AHTR as its focus. One core design of the PB-AHTR features multiple 20 cm diameter, 3.2 m long fuel channels with 3 cm diameter graphite-based fuel pebbles slowly circulating up through the core. Molten salt coolant (FLiBe) at 700°C flows concurrently (at significantly higher velocity) with the pebbles and is used to remove heat generated in the reactor core (approximately 1280 W/pebble), and supply it to a power conversion system. Refueling equipment continuously sorts spent fuel pebbles and replaces spent or damaged pebbles with fresh fuel. By combining greater or fewer numbers of pebble channel assemblies, multiple reactor designs with varying power levels can be offered. The PB-AHTR design is discussed in detail in Reference [1] and is shown schematically in Fig. 1. Fig. 1. PB-AHTR concept (drawing taken from Peterson et al., Design and Development of the Modular PB-AHTR Proceedings of ICApp 08). Pebble behavior within the core is a key issue in proving the viability of this concept. This includes understanding the behavior of the pebbles thermally, hydraulically, and mechanically (quantifying pebble wear characteristics, flow channel wear, etc). The experiment being developed is an initial step in characterizing the pebble behavior under realistic PB-AHTR operating conditions. It focuses on thermal and hydraulic behavior of a static pebble bed using a convective salt loop to provide prototypic fluid conditions to the bed, and a unique inductive heating technique to provide prototypic heating in the pebbles. The facility design is sufficiently versatile to allow a variety of other experimentation to be performed in the future. The facility can accommodate testing of scaled reactor components or sub-components such as flow diodes, salt-to-salt heat exchangers, and improved pump designs as well as testing of refueling equipment, high temperature instrumentation, and other reactor core designs.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2022

Excitonic Effects in X-ray Absorption Spectra of Fluoride Salts and Their Surfaces

Given their natural abundance and thermodynamic stability, fluoride salts may appear as evolving components of electrochemical interfaces in Li-ion batteries and emergent multivalent ion cells. This is due to the practice of employing electrolytes with fluorine-containing species (salt, solvent, or additives) that electrochemically decompose and deposit on the electrodes. Operando X-ray absorption spectroscopy (XAS) can probe the electrode–electrolyte interface with a single-digit nanometer depth resolution and offers a wealth of insights into the evolution and Coulombic efficiency or degradation of prototype cells, provided that the spectra can be reliably interpreted in terms of local oxidation state, atomic coordination, and electronic structure about the excited atoms. Here we explore fluorine K-edge XAS of mono- (Li, Na, and K) and di-valent (Mg, Ca, and Zn) fluoride salts from a theoretical standpoint and discover a surprising level of detailed electronic structure information about these materials despite the relatively predictable oxidation state and ionicity of the fluoride anion and the metal cation. Utilizing a recently developed many-body approach based on the ΔSCF method, we calculate the XAS using density functional theory and experimental spectral profiles are well reproduced despite some experimental discrepancies in energy alignment within the literature, which we can correct for in our simulations. We outline a general methodology to explain shifts in the main XAS peak energies in terms of a simple exciton model and explain line-shape differences resulting from the mixing of core-excited states with metal d character (for K and Ca specifically). Given ultimate applications to evolving interfaces, some understanding of the role of surfaces and their terminations in defining new spectral features is provided to indicate the sensitivity of such measurements to changes in interfacial chemistry.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2023

Start-up Operation Experience with a Liquid Fluoride Salt Forced Convection Loop

A liquid fluoride salt forced convection test loop was constructed at Oak Ridge National Laboratory. Its unique features include a pebble bed test section, high-temperature instrumentation, a noncontact rotating gas seal for the pump, a silicon carbide flow tube, and a unique inductive heating technique. Initial startup and shake-down testing has been completed. This paper describes how several of the systems performed, highlights those that worked well, and discusses issues that arose during the start-up process. This discussion should be of interest to those who intend to develop molten salt technologies and who are interested in some of the specific techniques used in this experiment.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2017

Fluoride salt static freezing study

Molten salt reactor designs such as the FHR must consider the safety implications of freezing, requiring the development of thermal hydraulics models that account for freezing behavior. Pipe models that couple heat transfer, fluid dynamics, and phase change physics will require verification and validation. A static freezing study is being conducted to provide an initial set of validation data with LiF-BeF{sub 2} (FLiBe). The study will also be performed with LiF-NaF-KF (FLiNaK) in order to quantify the distortion that arises from using FLiNaK as a non-toxic surrogate salt for thermal-hydraulic studies. In order to develop the numerical model, accurate inputs for the thermal hydraulic properties of the two salts of interest need to be measured near the freezing point. For this reason, a series of three experiments including Differential Scanning Calorimetry (DSC) measurements, the Density Measurement Experiment, and the Static Freezing Experiment are being conducted to determine these thermo-physical properties at temperatures near the freezing point. The Static Freezing Experiment is also designed to determine the degree of supercooling that FLiBe and FLiNaK experience. Supercooling is a temperature depression below the freezing point that the liquid experiences before freezing initiates. Increased supercooling in a liquid flowing through a pipe leads to increased dendritic freezing and an increased likelihood of pipe blockage and freeze-shut. Based on previous research on supercooling in water and non-fluoride salts, supercooling is likely affected most strongly by cooling rate and sample size (as well as salt purity). No data has been generated previously on supercooling in fluoride salts such as FLiBe and FLiNaK. The results of this set of DSC, Density Measurement and Static Freezing experiments will be used in an ongoing fluoride salt freezing study being conducted to develop pipe freezing models for molten salts to be used in safety analysis. The thermal hydraulic properties measured in this study will serve as inputs for all future models. With the supercooling behavior of both salts quantified, it can be assessed whether supercooling must be included in future thermal hydraulic models. The validated Static Freezing Experiment model can then serve as the framework for a pipe freezing model and eventually a 1D system code.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2022

Evaluation of mitigation strategies for radioactive fission gases in fluoride-salt-cooled high-temperature reactors

Here, the Fluoride-salt-cooled High-temperature Reactor (FHR) is a promising Generation IV nuclear reactor due to its improved safety design, near atmospheric working pressure, and high electric power conversion efficiency. However, control of radioactive fission gases, such as tritium, is a critical issue in FHRs due to the significantly larger production rate and potentially larger leakage rate of tritium compared to those in Light Water Reactors (LWRs). Therefore, this study proposes two mitigation strategies for tritium in FHRs: Double-Wall Heat eXchanger with a Tritium Carrier (DWHX-TC) option and Single-Wall Heat eXchanger with a Tritium Barrier (SWHX-TB) option. For the DWHX-TC option, two tube surface configurations, i.e., plain and fluted tubes, and four tritium carriers, i.e., helium, FLiBe, FLiNaK, and KF-ZrF 4 , are initially considered, among which the best tube configuration and promising tritium carrier are then selected and used for design optimization of the DWHX. For the SWHX-TB option, two cases, tritium barriers with and without cracks, are investigated in this study. In addition, the two mitigation strategies are evaluated by an in-house, one-dimensional, coupled HEat and MAss Transfer (HEMAT) code developed to predict the leakage rate of tritium in nuclear systems. Our analysis shows that (1) a double-wall configuration using fluted tubes as both the inner and outer tubes is better than other double-wall configurations investigated; (2) helium, as a tritium carrier, is superior to other candidates, including FLiBe, FLiNaK, and KF-ZrF 4 ; (3) the leakage rate of tritium (into the atmosphere) is reduced from 3400 Ci/day, taking the Advanced High-Temperature Reactor (AHTR) as a reference, to 4.0 Ci/day for an optimum design of the DWHX-TC option using helium as the tritium carrier and 1.7 Ci/day for an optimum design of the SWHX-TB option using 30-µm thick silicon carbide (SiC) as the tritium barrier (no cracks); and (4) potential cracks in tritium barriers may significantly deteriorate mass transfer performance of the SWHX-TB option. For example, a cracking rate of 0.1% leads to an increase of 694.1% in the leakage rate under the conditions investigated.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗