Design of a radioactive non-contact encoder
N-P junction diode detector used in design of radioactive source non-contact encoder
Barnett, M. B.↗
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Closed-loop strain controlled testing at elevated temperatures with a non-contacting gage
Normal strains were measured over a 100 micron gage length at a distance of 50 microns from the edge of a notch using a non-contacting, laser-based interferometric technique. Tests were performed at 600 C under direct strain control from this interferometric 'micro-gage'. A minicomputer system, that produced a voltage analog of strain as a final output, controlled the strain measuring apparatus. This analog output was used directly as the feedback signal to a closed-loop, electrohydraulic mechanical test system. This allowed both strain rate and strain amplitude to be controlled at the notch root of the specimen.
Martin, J. F.↗
Non-contacting dynamic seals for space power alternators.
SNAP 8 alternator noncontacting dynamic seal systems design and tests, obtaining durability and leakage rates comparable to mechanical face seals
Mcgrew, J. M.↗
Non-contact method of measuring small eye- movements and stabilizing the retinal image.
Small eye movements measurement and retinal image stabilization based on tracking edge of blood vessel in optic disk
Cornsweet, T. N.↗
Experimental determination of transient strain in a thermally-cycled simulated turbine blade utilizing a non-contact technique
A type of noncontacting electro-optical extensometer was used to measure the displacement between parallel targets mounted on the leading edge of a simulated turbine blade throughout a complete heating and cooling cycle. The blade was cyclically heated and cooled by moving it into and out of a Mach 1 hot gas stream. The principle of operation and measurement procedure of the electro-optics extensometer are described.
Calfo, F. D.↗
Dynamic response to rotating-seat runout in non-contacting face seals
The dynamic response of a flexibly mounted ring to runout of the rotating seat in mechanical face seals is analyzed assuming small perturbations. It is found that tracking ability of the stator depends only on its dynamic characteristics and operating conditions and is not affected by the amount of runout. Three different modes of dynamic response are shown and the condition for parallel tracking is presented.
Etsion, I.↗
Non-contacting power transfer device
A transformer for coupling AC electrical energy from a stationary element to a rotating element without the use of sliding contacts is described. The transformer is of the rotary type and includes a ferrite core and two primary windings which are stationary with respect to a seconary winding which rotates within an annular cavity adjacent an axial bore in the core. The core is comprised of two cup type core halves. Electrical connection to the secondary winding is made through a split bobbin assembly which couples to a coaxial shaft assembly located in the axial bore. The electrical coupling to the coaxial shaft assembly is made through a continuous transverse channel connecting the axial bore with the annular cavity. The transverse channel forms a single air gap; however, it is not open directly to free space but is shielded by the magnetic permeable material of the core halves.
Studer, P. A.↗
Laser Forming of Sheet Metal for In-Space Manufacturing Applications
As the in-space economy matures, the migration of typically Earth-bound manufacturing methods, such as metal forming and joining, up to space will be required to meet the increasing demand for refueling and supply depots, habitats, laboratories, lunar surface structures, and sites for deep-space exploration shipbuilding. Only in this way can the magnitude of individual structures begin to exceed what can be launched, deployed, docked, or inflated and allow true economies of scale to be unlocked in space. However, typical terrestrial methods of forming and shaping sheet metal require massive machinery with the ability to deflect reaction forces to a large mass in a fixed reference frame (Earth). To both limit up-mass required for manufacture and to mitigate the issues of reaction forces in the relative reference frames of space, a non-contact, laser-based method of forming metal sheet is proposed. NASA Marshall Space Flight Center (MSFC), in cooperation with DARPA and the University of Florida (UF), have begun investigation of non-contact methods of laser forming sheet metal in thermal vacuum (TVAC) conditions to great success. To date, several grades of aluminum, stainless steel, and titanium coupons have been formed via laser-induced internal stresses in these metals at both ambient atmosphere and vacuum conditions. Temperatures in these tests ranged from -120 to 60 C, and though the total energy required to induce strain does vary with workpiece temperature and environmental pressure, the method remains predictable and controllable for the materials investigated. It is believed that this method will revolutionize manufacturing in-space as it not only continues to build upon the capabilities of the laser (sensing, marking, cutting, drilling, joining, and now forming) as an all-in-one tool, but also reduces the need to counteract forming forces as would be required in mechanical bending. In theory, all required stress to induce bending is generated through thermal gradient and strain within the workpiece, meaning that the need for reaction control and fuel expense on-orbit will be limited. Archimedes once stated, “Give me a lever long enough and a fulcrum on which to place it, and I shall move the world”. With a laser as our lever and our workpiece its own fulcrum, we can move the world’s manufacturing into space.
Laser↗
Rotating turbine blade pyrometer
Non-contacting pyrometer system optically measures surface temperature distribution on rotating turbine blade, comprising line-by-line scan via fiber optic probe. Each scan line output is converted to digital signals, temporarily stored in buffer memory, and then processed in minicomputer for display as temperature.
Buchele, D. R.↗
A review of the technology of noncontacting systems
Advanced components are the fundamental building blocks of advanced systems and spacecraft. Non-contacting elements, including magnetic bearings, brushless and ironless armature motors, rotary transformers and encoders, are discussed. Most of the information presented in this paper has been generated from a continuing program of component development. The aim of this paper is to identify some of the important design features and provide a perspective on the state of development reached to date.
Studer, P. A.↗
Acoustic field positioning for containerless processing
The non-contact positioning of materials in a space processing chamber is accomplished using a new type of acoustic levitator. Liquid and solid materials are positioned using a single source of sound. Fine control of position may be obtained by motion of an acoustical reflector. Electrical power required is usually less than 100 watts. The system operates satisfactorily at high and low temperatures and is adaptable as an add-on feature to existing space experiments. Containerless melting and solidification can be performed and a freely suspended liquid can be shaped to the contour of the sound field. Experiments are described in which aluminum, glass and plastic materials are melted and solidified in the containerless state. The system has applications to containerless crystal growth, melting and related processes.
Whymark, R. R.↗
Noncontact optical communication between moving stations
Optical coupler allows non-contact data transfer between parts having several degrees of relative motion. Rotation about one axis and limited axial and radial motion will not interrupt communications.
Cunningham, D. C.↗
Digital controller design: Analysis of the annular suspension pointing system
The Annular Suspension and Pointing System (ASPS) is a payload auxiliary pointing device of the Space Shuttle. The ASPS is comprised of two major subassemblies, a vernier and a coarse pointing subsystem. The experiment is attached to a mounting plate/rim combination which is suspended on magnetic bearing/actuators (MBA) strategically located about the rim. Fine pointing is achieved by gimballing the plate/rim within the MBA gaps. Control about the experiment line-of-sight is obtained through the use of a non-contacting rim drive and positioning torquer. All sensors used to close the servo loops on the vernier system are noncontacting elements. Therefore, the experiment is a free-flyer constrained only by the magnetic forces generated by the control loops.
Kuo, B. C.↗
The search for the ultimate gimbal
The need for higher accuracy in pointing systems continues to grow. Fundamental limitations are inherent in the components used for gimbals. This paper discusses some developments which are expected to make it possible to achieve higher accuracy and stability. Ironless armature torque motors are described which exhibit zero hysteresis and no preferred position. Non-contacting signal and power transfer devices to eliminate friction and cable-wrap torques have also been developed. Magnetic bearings can eliminate the last remaining source of erratic frictional effects. Controllers using Kalman estimation techniques can accommodate constant residual effects.
Studer, P. A.↗
Experiment pointing with magnetic suspension
A need has been identified for a payload auxilliary pointing system onboard the Space Shuttle which provides sub-arcsecond stability in the Shuttle disturbance environment. This paper describes such a pointing system, presently being developed by Sperry Flight Systems for the NASA Langley Research Center. At the core of the design is a non-contacting magnetic suspension which provides a high degree of isolation between payload and carrier. Design concepts and control laws will be discussed. Also, test results from full-scale protoflight hardware and planned system refinements will be presented.
Hamilton, B. J.↗
Liquid-Droplet Radiative Cooler
Large-area, low-mass radiative cooler applicable to industrial processes requiring non-contacting cooling of process fluids. Droplet-stream radiators are used to radiate away waste heat. Extensive development required to produce practical system for terrestrial use. Effects of gravity and atmosphere are to be evaluated.
Knapp, K. K.↗
Experimental Verification of the Number Relation at Room and Elevated Temperatures
The accuracy of the Neuber equation for predicting notch root stress-strain behavior at room temperature and at 650 C was experimentally investigated. Strains on notched specimens were measured with a non-contacting, interferometric technique and stresses were simulated with smooth specimens. Predictions of notch root stress-strain response were made from the Neuber Equation and smooth specimen behavior. Neuber predictions gave very accurate results at room temperature. However, the predicted interaction of creep and stress relaxation differed from experimentally measured behavior at 650 C.
Lucas, L. J.↗
Spacecraft-borne long life cryogenic refrigeration: Status and trends
The status of cryogenic refrigerator development intended for, or possibly applicable to, long life spacecraft-borne application is reviewed. Based on these efforts, the general development trends are identified. Using currently projected technology needs, the various trends are compared and evaluated. The linear drive, non-contacting bearing Stirling cycle refrigerator concept appears to be the best current approach that will meet the technology projection requirements for spacecraft-borne cryogenic refrigerators. However, a multiply redundant set of lightweight, moderate life, moderate reliability Stirling cycle cryogenic refrigerators using high-speed linear drive and sliding contact bearings may possibly suffice.
Johnson, A. L.↗