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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS1995

A laser-based ice shape profilometer for use in icing wind tunnels

A laser-based profilometer was developed to measure the thickness and shape of ice accretions on the leading edge of airfoils and other models in icing wind tunnels. The instrument is a hand held device that is connected to a desk top computer with a 10 meter cable. It projects a laser line onto an ice shape and used solid state cameras to detect the light scattered by the ice. The instrument corrects the image for camera angle distortions, displays an outline of the ice shape on the computer screen, saves the data on a disk, and can print a full scale drawing of the ice shape. The profilometer has undergone extensive testing in the laboratory and in the NASA Lewis Icing Research Tunnel. Results of the tests show very good agreement between profilometer measurements and known simulated ice shapes and fair agreement between profilometer measurements and hand tracing techniques.

Hovenac, Edward A.↗
NASA NTRS2006

Optical Profilometers Using Adaptive Signal Processing

A method of adaptive signal processing has been proposed as the basis of a new generation of interferometric optical profilometers for measuring surfaces. The proposed profilometers would be portable, hand-held units. Sizes could be thus reduced because the adaptive-signal-processing method would make it possible to substitute lower-power coherent light sources (e.g., laser diodes) for white light sources and would eliminate the need for most of the optical components of current white-light profilometers. The adaptive-signal-processing method would make it possible to attain scanning ranges of the order of decimeters in the proposed profilometers.

Hall, Gregory A.↗
NASA NTRS1977

An optical profilometer for spatial characterization of three-dimensional surfaces

The design concept and system operation of an optical profilometer are discussed, and a preliminary evaluation of a breadboard system is presented to demonstrate the feasibility of the optical profilometer technique. Measurement results are presented for several test surfaces; and to illustrate a typical application, results are shown for a cleft palate cast used by dental surgeons. Finally, recommendations are made for future development of the optical profilometer technique for specific engineering or scientific applications.

Kelly, W. L., IV↗
NASA NTRS1991

Computerized Profilometer For Inspection Of Welds

Third-generation profilometer for inspection of butt welds includes hand-held probe unit operating in conjunction with computer. Unit positioned across weld, in contact with workpiece, to obtain profile. Increases precision by reducing subjective inputs and concomitant variations in outputs among different operators. Computerization retains capabilities of first- and second-generation profilometers to measure peak angles and mismatches of butt welds and extends measurement capabilities into field of image analysis. Output data more readily processable into forms used by same or another computer.

Badinger, M. A.↗
NASA NTRS1992

Projected-Fringe, Phase-Stepping Profilometer

Projected-fringe, phase-stepping profilometer is system of optical, electronic, optoelectronic, and electro-optical equipment measuring surface profiles of objects. Projects optical interference pattern onto object and steps phase of pattern to extract phases of interfering beams where they intersect object. Data obtained within seconds. Noncontact, full-field surface profilometer has applications, including inspection of machined and ceramic parts, printed circuit boards, and optical components. Rugged and compact, measures surfaces with variety of sizes and finishes.

Mercer, Carolyn↗
NASA NTRS1995

Projected-Fringe Profilometer Maps Erosion Of Electrode

Report describes use of projected-fringe, phase-stepping optical profilometer to measure three-dimensional shape of surface of molybdenum electrode eroded in ion engine. Instrumentation used in these measurements similar to that described in "Projected-Fringe, Phase-Stepping Profilometer" (LEW-14996).

Macrae, Gregory S.↗
NASA NTRS2010

Develop Critical Profilometers to Meet Current and Future Composite Overwrapped Pressure Vessel (COPV) Interior Inspection Needs

The objective of this project is to develop laser profilometer technology that can efficiently inspect and map the inside of composite pressure vessels for flaws such as liner buckling, pitting, or other surface imperfections. The project will also provide profilometers that can directly support inspections of flight vessels during development and qualification programs and subsequently be implemented into manufacturing inspections to screen out vessels with "out of family" liner defects. An example interior scan of a carbon overwrapped bottle is shown in comparison to an external view of the same bottle (Fig. 1). The internal scan is primarily of the cylindrical portion, but extends about 0.15 in. into the end cap area.

Saulsberry, Regor L.↗
NASA NTRS2012

Development of Critical Profilometers to Meet Current and Future NASA Composite Overwrapped Pressure Vessel (COPV) Inspection Needs

This project is part of a multi-center effort to develop and validate critical NDE techniques which can be implemented into current and future NASA spacecraft COPV manufacturing processes. After decades of COPV development, manufacturing variance is still high and has necessitated higher safety factors and additional mass to be flown on spacecraft (reducing overall performance). Additionally, the NASA Engineering and Safety Center (NESC) indicated that nondestructive evaluation (NDE) was not adequately implemented during Shuttle and International Space Station (ISS) COPV manufacturing and provisions were not made for on-going structural integrity and health checks during the various spacecraft programs. This project helps to provide additional data needed to help address these issues. This project seeks to develop and install internal and external laser profilometers at COPV manufacturing facilities to provide data needed to improve COPV quality and consistency. This project also investigates other scanning techniques that will enhance the system to more completely meet manufacturing needs, thus transforming the profilometer into what has been termed the "Universal Manufacturing COPV Scanner".

Saulsberry, Regor↗
NASA NTRS1969

Surface profilometer for examining grain-boundary grooves

Surface profilometer, consisting primarily of commercially available components, measures surface topographical features accurately and precisely. It shows improvement over the interferometric technique in measurement of grain-boundary grooves formed during annealing on nickel-oxide bicrystals.

Jech, R. E.↗
NASA NTRS1985

Laser Rangefinder and Remote Profilometer

Proposed laser rangefinder and profilometer operates with precision of about 1mm at ranges of up to 100m. With scanning optics, device could track objects or accurately measure shapes of objects in field of view. New microprocessor-controlled design uses variable-length fiber-optic delay line as distance reference. New rangefinding method used in vision systems for industrial robots.

Mclauchlan, J. M.↗
NASA NTRS1977

Optical profilometer

Device, consisting of optical scanning subsystem, two light detectors with associated amolifiers, analog divider, and adjustable nonlinear function generator, directly determines surface area, absolute depth, and point-to-point distance of three-dimensional object without physical contact with surface under observation.

Burcher, E. E.↗
NASA NTRS1979

A laser profilometer for digital terrain mapping

A preliminary design of a space-based decimeter accuracy ranging instrument is described along with the ranging subsystem, the pointing subsystem, and attitude reference. The measurement capabilities including ranging accuracy, the signal-to-noise ratio for water, ice, and solid Earth, footprint size, and atmospheric effects are defined and the overall system with its advantages and disadvantages are summarized.

Rubin, B.↗
NASA NTRS1991

Weld-Bead Profilometer Rejects Optical Noise

Optoelectronic sensor measures profile of weld seam or weld bead along line perpendicular to seam. Illuminated by fan of laser light. Image of line digitized and converted to profile of height or depth versus transverse position. Intended to be part of highly automated welding system, used in automatic tracking of seam or automatic profiling of weld bead for immediate evaluation and assurance of quality during welding process. Requires little maintenance other than cleaning glass windows protecting laser and camera.

Kennedy, Larry Z.↗
NASA NTRS1992

Interaction of atomic oxygen with thin film and bulk copper: An XPS, AES, XRD, and profilometer study

The University of Alabama in Huntsville (UAH) experiment A-0114 was designed primarily to study degradation of material surfaces due to low earth orbital (LEO) atmospheric oxygen. The experiment contained 128 one inch circular samples: metals, polymers, carbons, and semiconductors. Among metal samples, copper has shown some interesting new results. Two types of copper samples, a film sputter coated on fused silica and a bulk piece of OFHC copper, were characterized employing a variety of techniques such as X-ray and Auger electron spectroscopies, X-ray diffraction, and high resolution profilometry. Cu 2p core level spectra were used to characterize the presence of Cu2O and CuO in addition to Cu Auger LMM lines. These results are supported by our recent X-ray diffraction studies which clearly establish the presence of Cu oxides which we were unable to prove in our earlier work. Profilometry showed an increase in thickness of the film sample where exposed to 106.7 +/- 0.5 nm from an initial thickness of 74.2 +/- 1.1 nm. Further studies with SEM and ellipsometry are underway.

Raikar, Genesh N.↗
NASA NTRS1993

Automated Surface Profilometer

Computer-controlled system saves time and labor. Electromechanical scanning system automatically measures deviation of sheets and plates from flatness. Quickly measures surface profile and detects bumps, bulges, and indentations as small as 0.001 in. in height or depth. X-y table moves specimen to programmed locations under digital linear variable differential transformer (LVDT) while computer records surface-height readings of LVDT. Resulting graphical display shows surface contour.

Chern, E. James↗
NASA NTRS1992

Mirror Measurement Device

A Small Business Innovation Research (SBIR) contract led to a commercially available instrument used to measure the shape profile of mirror surfaces in scientific instruments. Bauer Associates, Inc.'s Bauer Model 200 Profilometer is based upon a different measurement concept. The local curvature of the mirror's surface is measured at many points, and the collection of data is computer processed to yield the desired shape profile. (Earlier profilometers are based on the principle of interferometry.) The system is accurate and immune to problems like vibration and turbulence. Two profilometers are currently marketed, and a third will soon be commercialized.

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