Experimental Study of Effect of Vaneless-diffuser Diameter on Diffuser Performance
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IMPELLERS↗
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Comparative Performance of Two Vaneless Diffusers Designed with Different Rates of Passage Curvature for Mixed-flow Impellers
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DIFFUSERS, VANELESS↗
Design and performance of family of diffusing scrolls with mixed-flow impeller and vaneless diffuser
A family of diffusing scrolls was designed for use with a mixed-flow impeller and a small-diameter vaneless diffuser. The design theory, intended to maintain a uniform pressure around the scroll inlet, permits determination of the position of scroll cross sections of preassigned area by considering the radial variation in fluid density and the effects of friction along the scroll. Inasmuch as the design method leaves the cross-sectional shape undetermined, the effect of certain variations in scroll shape was investigated by studying scrolls having angles of divergence (of the scroll walls downstream of the entrance section) of 24 degrees, 40 degrees, and 80 degrees. A second 80 degree scroll was of asymmetrical construction and a third was plaster-cast instead of sand-cast. Each scroll was tested as a compressor component at actual impeller tip speeds of 700 to 1300 feet per second from full throttle to surge.
Brown, W Byron↗
Performance of the Modified V-1710-93 Engine-Stage Supercharger with a Constant-Area Vaneless Diffuser
As part of an investigation to increase the power output of the V-1710-93 engine at altitude, the engine-stage supercharger was combined with a constant-area vaneless diffuser designed to improve the performance of the engine-stage supercharger at the rated engine operating point. The performance of the modified supercharger was investigated in a variable-component supercharger test rig and compared with that of the standard supercharger with an 8-vaned diffuser. A separate evaluation of the component efficiencies and a study of the flow characteristics of the modified supercharger was made possible by internal diffuser instrumentation. At the volume flow required by the engine for rated operating conditions, the modified supercharger increased the over-all adiabatic efficiency 0.05 and the over-all pressure coefficient 0.035. Furthermore, the capacity of the engine-stage supercharger was increased by replacing the standard 8-vaned diffuser with the vaneless diffuser. The peak over-all adiabatic efficiency for the modified supercharger, however, was 0.05 to 0.07 lower than that of the standard unit over the range of tip speeds investigated. The improved performance of the modified supercharger at rated engine operating conditions resulted from a shift of the point of peak adiabatic efficiency and pressure coefficient of the standard supercharger to a higher flow. The energy loss through the vaneless diffuser was found to be small. Because of the restricted diffuser diameter, however, diffusion was inadequate, which resulted in a relatively small static-pressure rise through the diffuser, high diffuser-exit velocities, and excessive collector-case losses.
Douglas, John E.↗
Determination of centrifugal-compressor performance on basis of static-pressure measurements in vaneless diffuser
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DIFFUSERS, VANELESS↗
NASA HECC Geometry and Performance Review Part 2: Geometric Differences Between the as-Manufactured and Design-Intent Impeller Geometry and Their Effects on the Vaneless Diffuser Configuration Performance
An investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. This multipart investigation focused on validating the computational model against experimental data. The validated model was then used to explore the effects of observed geometric differences between the as-manufactured and design-intent impellers. Lastly, the validated model was used for comparison against an experimental tip clearance study. Details regarding each of the parts are detailed below: This second part of a multipart investigation of the NASA HECC vaneless diffuser configuration focused on the comparison of the as-manufactured HECC vaneless computational model validated in Part I against a new model that used the same grid and solver settings but replaced the impeller section data with the design-intent sections from NASA/CR-2014-218114/Rev1. The 1D performance values showed that the as-manufactured impeller underperformed compared to the design-intent for all four speedlines that were simulated. Further investigation of radial profiles, loading and contours showed consistent underperformance of the as-manufactured. An investigation into the source of the difference led to the discovery of several geometric differences in the two impellers of magnitudes that could not be explained outside of manufacturing. The differences that were observed can be summarized into four categories: fillets, TE exit radius differences, splitter LE differences and main blade thickness differences. The investigation then shifted to attempting to isolate the geometric differences as best as possible and to understand their contribution to the observed underperformance. The investigation showed that out of the four geometric differences that were explored, the differences in the splitter blade had the largest effect.
centrifugal compressor↗
NASA HECC Geometry and Performance Review Part 2: Geometric Differences Between the As-Manufactured and Design-Intent Impeller Geometry and their Effects on the Vaneless Diffuser Configuration Performance
An investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. This multipart investigation focused on validating the computational model against experimental data. The validated model was then used to explore the effects of observed geometric differences between the As-Manufactured and Design-Intent impellers. Lastly, the validated model was used for comparison against an experimental tip clearance study. Part II of the investigation of the NASA HECC vaneless diffuser configuration focused on understanding the differences in geometry and performance between the As-Manufactured impeller and the Design-Intent impeller. This was achieved through comparison of the As-Manufactured HECC vaneless computational model, developed from the solid model of the impeller and validated in Part I, against a new model developed from the Design-Intent blade sections published in NASA/CR-2014-218114/Rev1. The 1D performance values showed that the As-Manufactured impeller underperformed compared to the Design-Intent for all four speedlines that were simulated. Further investigation of profiles, loading and contours showed consistent underperformance of the As-Manufactured relative to the Design-Intent. An investigation into the source of the performance differences led to the discovery of several significant variations in the impeller geometries. The differences that were observed can be summarized into four categories: fillets, trailing-edge exit radii variation, dissimilarity in the splitter leading-edge geometry and main blade thickness differences. The investigation then shifted its effort to quantify the performance effects caused by geometric differences. The investigation showed that out of the four geometric differences that were explored, the differences in the splitter blade had the largest impact. These differences most notably changed flow physics near the splitter leading edge, especially near the tip of the impeller.
centrifugal compressor↗
Method of Designing Vaneless Diffusers and Experimental Investigation of Certain Undetermined Parameters
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DIFFUSERS, SHOCK↗
NASA HECC Geometry and Performance Review Part 1: Validation of a Computational Model for the Vaneless Diffuser Configuration with As-Manufactured Impeller Geometry
An investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. This multipart investigation focused on validating the computational model against experimental data. The validated model was then used to explore the effects of observed geometric differences between the as-manufactured and design-intent impellers. Lastly, the validated model was used for comparison against an experimental tip clearance study. Details regarding each of the parts are detailed below: A multipart investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. Part I of the investigation focused on describing the HECC vaneless computational model and its validation against the experimental data published in GT2023-103128. To generate the model, a verification of the manufactured impeller was performed and was confirmed to match the impeller CAD. Section data from the impeller CAD, referred to as As-Manufactured, were used in the model. Steady RANS simulations using a multiblock structured mesh were used to conduct a mesh convergence study. The resultant mesh was then used for simulations at both design-speed and off-design speed conditions. The simulations compared well to data in both 1D and 2D terms. Based on the observed results the model was deemed validated and was used in the latter two parts of the multipart investigation.
centrifugal compressor↗
NASA Small Engine Components Compressor Test Facility: High Efficiency Centrifugal Compressor Vaneless Diffuser and Transition Duct Configurations
The original vaned configuration of the High Efficiency Centrifugal Compressor (HECC) was developed with aggressive design targets to facilitate advancement of state-of-the-art technology in gas turbine compressors. This work documents modifications to the Small Engine Components Compressor Test Facility to support testing of the HECC vaneless diffuser and transition duct configurations, both of which are open geometries. These configurations were developed as follow-up studies to improve understanding of the differences between the predicted and actual performance of the original HECC vaned diffuser stage. Specifically, the vaneless diffuser was designed to provide the impeller with ideal exit conditions such that the impeller performance could be isolated from downstream stationary components, and the additively manufactured transition duct inlet configuration enables investigation into the effects of the inlet flow path on the stage performance. Features of note in the facility are active clearance control, bleed flow regulation, modular inlet configurations, and steady-state and fast-response instrumentation throughout the flow path. Details of the facility and instrumentation are presented as well as the baseline performance of the compressor stage. The geometry, performance, and detailed aerodynamic data have been made available to the public at https://storage.googleapis.com/heccdata/NASA-HECC-Data-Archive.zip.
centrifugal compressor↗
NASA Small Engine Components Compressor Test Facility: High Efficiency Centrifugal Compressor Vaneless Diffuser and Transition Duct Configurations
The original vaned configuration of the High Efficiency Centrifugal Compressor (HECC) was developed with aggressive design targets to facilitate advancement of state-of-the-art technology in gas turbine compressors. This work documents modifications to the Small Engine Components Compressor Test Facility to support testing of the HECC vaneless diffuser and transition duct configurations, both of which are open geometries. These configurations were developed as follow-up studies to improve understanding of the differences between the predicted and actual performance of the original HECC vaned diffuser stage. Specifically, the vaneless diffuser was designed to provide the impeller with ideal exit conditions such that the impeller performance could be isolated from downstream stationary components, and the additively manufactured transition duct inlet configuration enables investigation into the effects of the inlet flow path on the stage performance. Features of note in the facility are active clearance control, bleed flow regulation, modular inlet configurations, and steady-state and fast-response instrumentation throughout the flow path. Details of the facility and instrumentation are presented as well as the baseline performance of the compressor stage. The geometry, performance, and detailed aerodynamic data have been made available to the public at https://storage.googleapis.com/hecc-data/NASA-HECC-Data-Archive.zip.
centrifugal compressor↗
Design and Performance of Family of Diffusing Scrolls with Mixed-flow Impeller and Vaneless Diffuser
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DIFFUSER SCROLLS↗
The Performance of a Vaneless Diffuser Fan
The present paper is devoted to the theoretical and experimental investigation of one of the stationary elements of a fan, namely, the vaneless diffuser. The method of computation is based on the principles developed by Pfleiderer (Forschungsarbeiten No. 295). The practical interest of this investigation arises from the fact that the design of the fan guide elements - vaneless diffusers, guide vanes, spiral casing - is far behind the design of the impeller as regards accuracy and. reliability. The computations conducted by the method here presented have shown sufficiently good agreement with the experimental data and indicate the limits within which the values of the coefficient of friction lie.
Polikovsky, V.↗
NASA HECC Geometry and Performance Review Part 1: Validation of a Computational Model for the Vaneless Diffuser Configuration with As-Manufactured Impeller Geometry
An investigation of the NASA High Efficiency Centrifugal Compressor (HECC) vaneless diffuser configuration was performed. This multipart investigation presents an extensive validation of the computational model against experimental data. The validated model was then used to explore the effects geometric differences between the as-manufactured and design-intent impellers. Lastly, the validated model was used for comparison against an experimental tip clearance study. Part I of the investigation focused on describing the HECC vaneless computational model and its validation against the experimental data published in GT2023-103128. To generate the model, a verification of the manufactured impeller was performed and was confirmed to match the impeller CAD. Section data from the impeller CAD, referred to as the As-Manufactured geometry, were used for development of the computational model. Steady RANS simulations utilizing the Wilcox K-Omega 98 turbulence model and a multiblock structured mesh were used to conduct a mesh convergence study. The resultant mesh was then used for simulations at both design-speed and off-design speed conditions. The simulations compared well to data in both 1D and 2D terms for the major performance metrics of efficiency, total pressure rise, and total temperature rise. Based on the observed results the model was deemed validated and was used in the latter two parts of the multipart investigation.
centrifugal compressor↗
Computational Study of the CC3 Impeller and Vaneless Diffuser Experiment
Centrifugal compressors are compatible with the low exit corrected flows found in the high pressure compressor of turboshaft engines and may play an increasing role in turbofan engines as engine overall pressure ratios increase. Centrifugal compressor stages are difficult to model accurately with RANS CFD solvers. A computational study of the CC3 centrifugal impeller in its vaneless diffuser configuration was undertaken as part of an effort to understand potential causes of RANS CFD mis-prediction in these types of geometries. Three steady, periodic cases of the impeller and diffuser were modeled using the TURBO Parallel Version 4 code: 1) a k-epsilon turbulence model computation on a 6.8 million point grid using wall functions, 2) a k-epsilon turbulence model computation on a 14 million point grid integrating to the wall, and 3) a k-omega turbulence model computation on the 14 million point grid integrating to the wall. It was found that all three cases compared favorably to data from inlet to impeller trailing edge, but the k-epsilon and k-omega computations had disparate results beyond the trailing edge and into the vaneless diffuser. A large region of reversed flow was observed in the k-epsilon computations which extended from 70% to 100% span at the exit rating plane, whereas the k-omega computation had reversed flow from 95% to 100% span. Compared to experimental data at near-peak-efficiency, the reversed flow region in the k-epsilon case resulted in an under-prediction in adiabatic efficiency of 8.3 points, whereas the k-omega case was 1.2 points lower in efficiency.
Kulkarni, Sameer↗
Computational Study of the CC3 Impeller and Vaneless Diffuser Experiment
Centrifugal compressors are compatible with the low exit corrected flows found in the high pressure compressor of turboshaft engines and may play an increasing role in turbofan engines as engine overall pressure ratios increase. Centrifugal compressor stages are difficult to model accurately with RANS CFD solvers. A computational study of the CC3 centrifugal impeller in its vaneless diffuser configuration was undertaken as part of an effort to understand potential causes of RANS CFD mis-prediction in these types of geometries. Three steady, periodic cases of the impeller and diffuser were modeled using the TURBO Parallel Version 4 code: (1) a k-ε turbulence model computation on a 6.8 million point grid using wall functions, (2) a k-ε turbulence model computation on a 14 million point grid integrating to the wall, and (3) a k-ω turbulence model computation on the 14 million point grid integrating to the wall. It was found that all three cases compared favorably to data from inlet to impeller trailing edge, but the k-ε and k-ω computations had disparate results beyond the trailing edge and into the vaneless diffuser. A large region of reversed flow was observed in the k-ε computations which extended from 70 to 100 percent span at the exit rating plane, whereas the k-ω computation had reversed flow from 95 to 100 percent span. Compared to experimental data at near-peak-efficiency, the reversed flow region in the k-ε case resulted in an underprediction in adiabatic efficiency of 8.3 points, whereas the k-ω case was 1.2 points lower in efficiency.
Kulkarni, Sameer↗
Active control of vaneless diffuser rotating stall
Experiments were carried out to study the feasibility of active stabilization of vaneless diffuser rotating stalls. Pressure fluctuation at the diffuser inlet was monitored and used to control the rotating stall. AC control flow, which is produced by a load speaker, was introduced into the diffuser at the inlet. It is shown that the rotating stall can be suppressed when the phase of the control flow has a certain relation with the phase of the rotating stall. By considering the energy flux due to the AC control flow, it is shown that the rotating stall is suppressed when the control flow has the phase such that the energy is subtracted out from the diffuser flow. Discussions are made on the relations between the energy flux and the amplitude of the pressure fluctuation due to the rotating stalls.
Yoshida, Yoshiki↗
Weak rotating flow disturbances in a centrifugal compressor with a vaneless diffuser
A theory is presented to predict the occurrence of weak rotating waves in a centrifugal compression system with a vaneless diffuser. As in a previous study of axial systems, an undisturbed performance characteristic is assumed known. Following an inviscid analysis of the diffuser flow, conditions for a neutral rotating disturbance are found. The solution is shown to have two branches; one with fast rotation, the other with very slow rotation. The slow branch includes a dense set of resonant solutions. The resonance is a feature of the diffuser flow, and therefore such disturbances must be expected at the various resonant flow coefficients regardless of the compressor characteristic. Slow solutions seem limited to flow coefficients less than about 0.3, where third and fourth harmonics appear. Fast waves seem limited to a first harmonic. These fast and slow waves are described, and effects of diffuser-wall convergence, backward blade angles, and partial recovery of exit velocity head are assessed.
Moore, F. K.↗