Feedback controlled variable conductance heat pipes
Variable conductance heat pipes feedback mechanisms for spacecraft electrical temperature control system design, using steady state analysis based performance model
Bienert, W. B.↗
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Results from the LDEF/A0076 cascaded variable conductance heatpipe experiment
The A0076 Variable Conductance Heat Pipe Experiment (CVCHPE) on the Long Duration Exposure Facility (LDEF) demonstrated temperature control better than +/- 0.3 C during fifty days on on-orbit data collection in a widely varying external environment. The experiment used two series connected, dry reservoir variable conductance heat pipes which require no electrical power for operation. The heat pipes used a central artery design with ammonia working fluid and nitrogen control gas. The LDEF was in orbit for almost six years rather than the planned one year mission. Although no additional data were taken during this extended period, post-test data indicated that the set point drifted upward less than 1 C per year. There were significant changes to the appearance of all external thermal control surfaces primarily due to atomic oxygen degradation, and one small anomaly in the electronics. These changes, though, had little effect on the CVCHPE performance.
Grote, Michael G.↗
Fabrication and test of a variable conductance heat pipe
A variable conductance heat pipe (VCHP) with feedback control was fabricated with a reservoir-condenser volume ratio of 10 and an axially grooved action section. Tests of the heat transport capability were greater than or equal to the analytical predictions for the no gas case. When gas was added, the pipe performance degraded by 18% at zero tilt as was expected. The placement of the reservoir heater and the test fixture cooling fins are believed to have caused a superheated vapor condition in the reservoir. Erroneously high reservoir temperature indications resulted from this condition. The observed temperature gradients in the reservoir lend support to this theory. The net result was higher than predicted reservoir temperatures. Also, significant increases in minimum heat load resulted for controller set point temperatures higher than 0 C. At 30 C, control within the tolerance band was maintained, but high reservoir heater power was required. Analyses showed that control is not possible for reasonably low reservoir heater power. This is supported by the observation of a significant reservoir heat leak through the condenser.
Lehtinen, A. M.↗
Results from the cascaded variable conductance heatpipe experiment on LDEF
A Variable Conductance Heat Pipe Experiment (CVCHPE) was successfully flown onboard the LDEF and demonstrated temperature control better than +/- 0.3 C during 50 days of on-orbit data collection in a widely varying external environment. The experiment used two series connected, dry reservoir variable conductance heat pipes which require no electrical power for operation. The heat pipes used a central artery design with ammonia working fluid and nitrogen control gas.
Grote, Michael G.↗
Theory and design of variable conductance heat pipes
A comprehensive review and analysis of all aspects of heat pipe technology pertinent to the design of self-controlled, variable conductance devices for spacecraft thermal control is presented. Subjects considered include hydrostatics, hydrodynamics, heat transfer into and out of the pipe, fluid selection, materials compatibility and variable conductance control techniques. The report includes a selected bibliography of pertinent literature, analytical formulations of various models and theories describing variable conductance heat pipe behavior, and the results of numerous experiments on the steady state and transient performance of gas controlled variable conductance heat pipes. Also included is a discussion of VCHP design techniques.
Marcus, B. D.↗
Study to evaluate the feasibility of a feedback controlled variable conductance heat pipe
Feedback controlled variable conductance heat pipe
Brennan, P. J.↗
Thermal Vacuum Test Performance of the Hubble Space Telescope (HST) Wide Field Camera 3 (WFC3) Variable Conductance Heat Pipe Assembly
The Variable Conductance Heat Pipe (VCHP) Assembly of the HST Wide Field Camera 3 was subjected to thermal vacuum (TN) environmental testing. The test program included both maximum and minimum environments as well as simulated on-orbit cycling. Elements of the VCHP assembly included a VCHP, an optical bench cold plate with an imbedded constant conductance heat pipe, and a VCHP reservoir radiator with a proportionally controlled heater. The purpose of the test was to characterize and demonstrate the assembly s ability to control the temperature of the cold plate, which provides a stable thermal environment for the instrument s optical bench. This paper discusses the VCHP Assembly control performance and control authority during the dynamic hot and cold 90-minute orbit cycling test phases.
Cleveland, Paul E.↗
Variable conductance heat pipe technology
Research and development programs in variable conductance heat pipe technology were conducted. The treatment has been comprehensive, involving theoretical and/or experimental studies in hydrostatics, hydrodynamics, heat transfer into and out of the pipe, fluid selection, and materials compatibility, in addition to the principal subject of variable conductance control techniques. Efforts were not limited to analytical work and laboratory experimentation, but extended to the development, fabrication and test of spacecraft hardware, culminating in the successful flight of the Ames Heat Pipe Experiment on the OAO-C spacecraft.
Marcus, B. D.↗
Development and Testing of a Variable Conductance Thermal Acquisition, Transport, and Switching System
This paper describes the development and testing of a scalable thermal control architecture for instruments, subsystems, or systems that must operate in severe space environments with wide variations in sink temperature. The architecture is comprised by linking one or more hot-side variable conductance heat pipes (VCHPs) in series with one or more cold-side loop heat pipes (LHPs). The VCHPs provide wide area heat acquisition, limited distance thermal transport, modest against gravity pumping, concentrated LHP startup heating, and high switching ratio variable conductance operation. The LHPs provide localized heat acquisition, long distance thermal transport, significant against gravity pumping, and high switching ratio variable conductance operation. Combining two variable conductance devices in series ensures very high switching ratio isolation from severe environments like the Earth's moon, where each lunar day spans 15 Earth days (270 K sink, with a surface-shielded/space viewing radiator) and each lunar night spans 15 Earth days (80-100 K radiative sink, depending on location). The single VCHP-single LHP system described herein was developed to maintain thermal control of International Lunar Network (ILN) anchor node lander electronics, but it is also applicable to other variable heat rejection space missions in severe environments. The LHPVCHP system utilizes a stainless steel wire mesh wick ammonia VCHP, a Teflon wick propylene LHP, a pair of one-third square meter high radiators (one capillary-pumped horizontal radiator and a second gravity-fed vertical radiator), a half-meter of transport distance, and a wick-bearing co-located flow regulator (CLFR) to allow operation with a hot (deactivated) radiator. The VCHP was designed with a small reservoir formed by extending the length of its stainless steel heat pipe tubing. The system was able to provide end-to-end switching ratios of 300-500 during thermal vacuum testing at ATK, including 3-5 W/K ON conductance and 0.01 W/K OFF conductance. The test results described herein also include an in-depth analysis of VCHP condenser performance to explain VCHP switching operation in detail. Future multi-VCHP/multi-LHP thermal management system concepts that provide scalability to higher powers/longer transport lengths are also discussed in the paper.
Bugby, D. C.↗
Communications technology satellite - A variable conductance heat pipe application
A variable-conductance heat pipe system (VCHPS) has been designed to provide thermal control for a transmitter experiment package (TEP) to be flown on the Communications Technology Satellite. The VCHPS provides for heat rejection during TEP operation and minimizes the heat leak during power down operations. The VCHPS described features a unique method of aiding priming of arterial heat pipes and a novel approach to balancing heat pipe loads by staggering their control ranges.
Mock, P. R.↗
Thermal test plan for large variable conductance heat pipe
The procedure to be followed in determining the thermal performance of a variable conductance heat pipe is documented. The nominal one-inch-diameter aluminum pipe is of a cold reservoir type whose overall length is nine feet. It has a capacity of 2 to 4 kW's equivalent to 8 to 16 kW-ft and an overall temperature control range of 50 to 95 F. Initial tests will be conducted with the pipe charged with ammonia to determine its capacity limits. Following introduction of the noncondensible gas (nitrogen), the variable conductance features of the pipe will be used.
Edelstein, F.↗
Cascade variable-conductance heat pipe (A0076)
The objective is to verify the capability of a cascade variable conductance heat pipe (CVCHP) system to provide precise temperature control of long life spacecraft without the need for a feedback heater or other power sources for temperature adjustment under conditions of widely varying power input and ambient environment. Solar energy is the heat source and space the heat sink for thermally loading two series connected variable conductance heat pipes. Electronics and power supply equipment requirements are minimal. A 7.5 V lithium battery supplies the power for thermistor type temperature sensors for monitoring system performance, and a 28 V lithium battery supplies power for valve actuation.
Grote, M. G.↗
Development and Testing of a Variable Conductance Thermal Acquisition, Transport, and Switching System
This paper describes the development and testing of a scalable thermal management architecture for instruments, subsystems, or systems that must operate in severe space environments with wide variations in sink temperature. The architecture involves a serial linkage of one or more hot-side variable conductance heat pipes (VCHPs) to one or more cold-side loop heat pipes (LHPs). The VCHPs provide wide area heat acquisition, limited distance thermal transport, modest against gravity pumping, concentrated LHP startup heating, and high switching ratio variable conductance operation. The LHPs provide localized heat acquisition, long distance thermal transport, significant against gravity pumping, and high switching ratio variable conductance operation. The single-VCHP, single-LHP system described herein was developed to maintain thermal control of a small robotic lunar lander throughout the lunar day-night thermal cycle. It is also applicable to other variable heat rejection space missions in severe environments. Operationally, despite a 60-70% gas blocked VCHP condenser during ON testing, the system was still able to provide 2-4 W/K ON conductance, 0.01 W/K OFF conductance, and an end-to-end switching ratio of 200-400. The paper provides a detailed analysis of VCHP condenser performance, which quantified the gas blockage situation. Future multi-VCHP/multi-LHP thermal management system concepts that provide power/transport length scalability are also discussed.
Bugby, David C.↗
Variable-Conductance Heat Pipes
In response to need to accurately and efficiently predict performance of variable-conductance heat pipes (VCHP's) incorporated in spacecraft thermalcontrol systems, computer code VCHPDA developed to interact with thermal analyzer programs such as SINDA (Systems Improved Numerical Differencing Analyzer). Calculates length of gas-blocked region and vapor temperature in active portion. Advantages of VCHPDA over prior programs improved accuracy, unconditional stability, and increased efficiency of solution resulting from novel approach and use of state-of-the-art numerical techniques for solving VCHP mathematical model. Code valuable tool in design and evaluation of advanced thermal-control systems using variable-conductance heat pipes. Written in FORTRAN IV for use on CDC 600 computers.
Antoniuk, D.↗
A variable conductance heat pipe flight experiment - Performance in space
The Ames Heat Pipe Experiment (AHPE) is a variable conductance heat pipe/radiator system which was launched aboard the OAO-C spacecraft in August, 1972. All available flight data was reviewed and those from a few orbits were selected for correlation with predictions from an analytical model of the system. The principal conclusion of this study is that gas controlled variable conductance heat pipes can perform reliably for long time periods in the space environment and can effectively provide temperature stabilization for spacecraft electronics. Furthermore, the performance of such systems can be adequately predicted using existing analysis tools.
Wanous, D. J.↗
Theory and design of variable conductance heat pipes: Steady state and transient performance
Heat pipe technology pertinent to the design and application of self-controlled, variable conductance heat pipes for spacecraft thermal control is discussed. Investigations were conducted to: (1) provide additional confidence in existing design tools, (2) to generate new design tools, and (3) to develop superior variable conductance heat pipe designs. A computer program for designing and predicting the performance of the heat pipe systems was developed.
Edwards, D. K.↗
A variable conductance heat-pipe flight experiment
Gas controlled variable conductance heat pipe for OAO-C onboard processor temperature stabilization, describing thermal performance tests under simulated flight conditions
Kirkpatrick, J. P.↗
Variable Conductance Heat Pipe Technology
A research and development program in variable conductance heat pipe technology is reported. The project involved: (1) theoretical and/or experimental studies in hydrostatics, (2) hydrodynamics, (3) heat transfer into and out of the pipe, (4) fluid selection, and (5) materials compatibility. The development, fabrication, and test of the space hardware resulted in a successful flight of the heat pipe experiment on the OAO-3 satellite. A summary of the program is provided and a guide to the location of publications on the project is included.
Anderson, W. T.↗