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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2023

Commissioning of the Second JLAB C75 Cryomodule & Performance Evaluation of Installed C75 Cavities

JLAB has long been a hub of SRF technology with the CEBAF accelerator as one of its first large scale adopters. As SRF technology has advanced, the C50 and C100 programs have allowed for the extension of CEBAF's total energy to 6 GeV and nearly 12 GeV respectively. Along with the increase in energy reach, rates of accelerating gradient degradation have been extracted for these cryomodule designs. A plan to mitigate these losses & maintain robust gradient headroom to deliver the 12 GeV program - the CEBAF Performance Plan - established a multi-year effort of cryomodule refurbishments and replacements. Part of this plan included a cost optimization of the C50 program with more modern processing techniques and the replacement of existing cavities with larger grain boundary cavities produced from ingot Niobium (dubbed C75 for 75 MeV gain). Reports have been made on the prototype pair of C75 cavities installed in a C50 cryomodule and the first full C75 cryomodule installed in 2017 and 2021. This paper reports on the results from the qualification of the cavities for the second C75 module in both a vertical cryostat and the commissioning results of the cryomodule in the CEBAF tunnel. This material is based upon work supported by the U.S. Department of Energy, Office of Science, Office of Nuclear Physics under contract DE-AC05-06OR23177.

McCaughan, Michael↗
DOE OSTI2022

Final Design Of The Pre-production SSR2 Cryomodule For PIP-II Project At Fermilab

The present contribution reports the design of the pre-production Single Spoke Resonator Type 2 Cryomodule (ppSSR2 CM), developed in the framework of the PIP-II project at Fermilab. The innovative design is based on a structure, the strongback, which supports the coldmass from the bottom, stays at room temperature during operations, and can slide longitudinally with respect to the vacuum vessel. The Fermilab style cryomodule developed for the prototype Single Spoke Resonator Type 1 (pSSR1) and the prototype High Beta 650 MHz (pHB650) cryomodules is the baseline of the current design, which paves the way for production SSR1 and SSR2 cryomodules for the PIP-II linac. The focus of this contribution is on the results of calculations and finite element analysis performed to optimize the critical components of the cryomodule: vacuum vessel, strongback, thermal shield, and magnetic shield.

43 PARTICLE ACCELERATORS↗
DOE OSTI2020

Design of Stand-Alone Cryomodule based on Superconducting Quarter-Wave Resonator

Present superconducting accelerators require a central refrigeration system and piping to distribute liquid helium and nitrogen. Stand-alone cryocooler-based systems are of significant interest both to scientific and industrial customers, as they allow applications at facilities where no cryogenic equipment and expertise exists, where it is undesirable to develop additional cryogenic systems, or where a mobile system that can be transported between beamlines or facilities is required. The technical challenge of this approach is to minimize the heat losses to the liquid helium so that commercially available, self-contained cryocoolers are able to handle the thermal load. This paper presents an improved design for a stand-alone quarter-wave resonator (QWR) cryomodule a based on commercially available cryocoolers. This cryomodule has a particular application in the ATLAS intensity upgrade project where it will house a 72.75 MHz QWR for beam energy adjustments to experimental areas, where no helium cryogenic systems exist. The described cryomodule may also be the critical part of a turnkey system with application to material processing, semiconductor manufacturing, food irradiation and homeland security. The development of low heat loss peripheral components reduces cost and widens applicability of the system. We will discuss the cryomodule and RF coupler designs, including numerical thermal and structural analyses.

43 PARTICLE ACCELERATORS↗
DOE OSTI2021

Experimental validation of the Finite Element-Multibody model of a cryomodule during road transportation

The present activity aims to test the Transportation Tooling (TT) designed for the Cryomodule SSR1 at Fermilab facilities. The tests consisted of road transportation trials of a cryomodule sub-assembly, suspended on a truck using the designed TT. The truck drove along a path inside Fermilab facilities. The trial was performed at an approximate speed of about 25 km/h, which is close to the transportation conditions of the complete Cryomodule. Several accelerometers were mounted on the Transportation Tooling frame and the cryomodule sub-assembly. This allowed comparing the vibration behavior of the inner frame of the TT with the solicitation coming from the truck loading bed, to assess the filtering capabilities of the tooling. Also, the acceleration of the main components could be monitored during the whole transportation, to obtain a validation of the developed numerical model.

43 PARTICLE ACCELERATORS↗
DOE OSTI2021

Resonance Control System for the PIP-II IT HWR Cryomodule

The HWR (half-wave-resonator) cryomodule is the first one in the superconducting section of the PIP-II LINAC project at Fermilab. PIP-II IT is a test facility for the project where the injector, warm front-end, and the first two superconducting cryomodules are being tested. The HWR cryomodule comprises 8 cavities operating at a frequency of 162.5 MHz and accelerating beam up to 10 MeV. Resonance control of the cavities is performed with a pneumatically operated slow tuner which compresses the cavity at the beam ports. Helium gas pressure in a bellows mounted to an end wall of the cavity is controlled by two solenoid valves, one on the pressure side and one on the vacuum side. The resonant frequency of the cavity can be controlled in one of two modes. A pressure feedback control loop can hold the cavity tuner pressure at a fixed value for the desired resonant frequency. Alternately, the feedback loop can regulate the cavity tuner pressure to bring the RF detuning error to zero. The resonance controller is integrated into the LLRF control system for the cryomodule. The control system design and performance of the resonance control system are described in this paper.

43 PARTICLE ACCELERATORS↗
DOE OSTI2024

COMMISSIONING RESULTS OF THIRD C75 CRYOMODULE FOR CEBAF

The program to upgrade CEBAF cryomodules has been implemented to enhance the energy gain of refur-bished cryomodules up to 75 MeV. This strategy in-volves reusing the waveguide end-groups from original CEBAF cavities produced in the 1990s, and existing five elliptical cell cavities are replaced with a new optimized cell shape cavity constructed from large-grain, ingot Nb material. Following fabrication, each cavity undergoes centrifugal barrel polishing and electropolishing and is tested at 2.07 K. Eight cavities are then assembled into "cavity pairs" and tested at 2.07 K before integration into the cryomodule. This paper pre-sents the outcomes of the cavity qualification for the third C75 module, providing a detailed account of the assessment in both a vertical cryostat and the acceptance test results of the cryomodule. Furthermore, efforts have been made to address performance limitations arising from field emission and multipacting

Senevirathne, I.↗
DOE OSTI2022

Cavity Production and Testing of the First C75 Cryomodule for CEBAF

The CEBAF cryomodule rework program was updated over the last few years to increase the energy gain of refurbished cryomodules to 75 MeV. The concept recycles the waveguide end-groups from original CEBAF cavities fabricated in the 1990s and replaces the five elliptical cells in each with a new optimized cell shape fabricated from large-grain, ingot Nb material. Eight cavities were fabricated at Research Instruments, Germany, and two cavities were built at Jefferson Lab. Each cavity was processed by electropolishing and tested at 2.07 K. The best eight cavities were assembled into ’cavity pairs’ and re-tested at 2.07 K, before assembly into the cryomodule. All but one cavity in the cryomodule were within 10% of the target accelerating gradient of 19 MV/m with a quality factor of 8·10⁹. The performance limitations were field emission and multipacting.

Ciovati, G.↗
DOE OSTI2022

SRF Cavity Tuners for 3.9 GHz Cryomodules for LCLS-II Project

Fermilab conducted testing of three 3.9 GHz cryomodules for the LCLS-II project that will operate in continuous wave mode. A fast/fine tuning component was added to the LCLS-II 3.9 GHz tuner design due to the cavity bandwidth of 130 Hz which consists of two encapsulated piezos. Several cavities faced problems with fast-tuner operations after cooldown to 2 K and tuning the cavities to 3.9 GHz in cryomodule 2. All the piezo actuators were in working conditions but the slow tuner ranges required to stretch some of the cavities to the operational 3.9 GHz frequency were too small to deliver the required preload on the piezos. This behavior can be attributed to several factors: setting the initial warm cavity frequency during production too high, pressure tests of the warm cryomodule could have changed cavity frequency; and the small bending and twisting of the cavity-tuner system during the cooldown and warmup of the cavities. A decision was made to inelastically retune the warm cavities to decrease the unrestrained frequency by 200-300 kHz, this was done via the slow tuner. The results for this retuning method of three 3.9GHz cryomodules will be discussed.

43 PARTICLE ACCELERATORS↗
DOE OSTI2022

Design of the PIP-II 650 MHz Low Beta Cryomodule

The Proton Improvement Plan II (PIP-II) that will be installed at Fermilab is the first U.S. accelerator project that will have significant contributions from international partners. CEA joined the international collaboration in 2018, and is responsible of the 650 MHz low-beta section made of 9 cryomodules, with the design of the cryostat (i.e the cryomodule without the cavities, the power couplers and the frequency tuning systems) and the manufacturing of its components, the assembly and tests of the pre-production cryomodule and the 9 series ones. This paper will present the design of the 650 MHz low-beta cryomodule.

43 PARTICLE ACCELERATORS↗
DOE OSTI2022

Transportation Analysis of the Fermilab High-Beta 650 MHz Cryomodule

The prototype High-Beta 650 MHz cryomodule for the PIP-II project will be the first of its kind to be transported internationally, and the round trip from FNAL to STFC UKRI will use a combination of road and air transit. Transportation of an assembled cryomodule poses a significant technical challenge, as excitation can generate high stresses and cyclic loading. To accurately assess the behavior of the cryomodule, Finite Element Analysis (FEA) was used to analyze all major components. First, all individual components were studied. For the critical/complex components, the analysis was in fine detail. Afterwards, all models were brought to a simplified state (necessary for computational expenses), verified to have the same behavior as their detailed counterparts, and combined to form larger sub-assemblies, with the ultimate analysis including the full cryomodule. We report the criteria for acceptance and methods of analysis, and results for selected components and sub-assemblies.

43 PARTICLE ACCELERATORS↗
DOE OSTI2023

Measuring Q₀ in LCLS-II Cryomodules Using Helium Liquid Level

The nitrogen-doped cavities used in the Linac Coherent Light Source II (LCLS-II) cryomodules have shown an unprecedented high Q₀ in vertical and cryomodule testing compared with cavities prepared with standard methods. While demonstration of high Q₀ in the test stand has been achieved, maintaining that performance in the linac is critical to the success of LCLS-II and future accelerator projects. The LCLS-II cryomodules required a novel method of measuring Q₀, due to hardware incompatibilities with existing procedures. Initially developed at Jefferson Lab during cryomodule acceptance testing before being used in the tunnel at SLAC, we use helium liquid level data to estimate the heat generated by cavities. We first establish the relationship between the rate of helium evaporation from known heat loads using electric heaters, and then use that relationship to determine heat from an RF load. Here we present the full procedure along with the development process, lessons learned, and reproducibility while demonstrating for the first time that world record Q₀ can be maintained within the real accelerator environment.

43 PARTICLE ACCELERATORS↗
DOE OSTI2023

Final Design of the LB650 Cryomodule for the PIP-II Linear Accelerator

The Proton Improvement Plan II (PIP-II) that will be installed at Fermilab is the first U.S. accelerator project that will have significant contributions from international partners. CEA joined the international collaboration in 2018, and its scope covers the supply of the 650 MHz low-beta cryomodule section, with the design of the cryostat (i.e the cryomodule without the cavities, the power couplers and the frequency tuning systems) and the manufacturing of its components, the assembly and tests of the pre-production cryomodule and 9 production modules. An important milestone was reached in April 2023 with the Final Design Review. This paper presents the detailed design of the 650 MHz low-beta cryomodules.

43 PARTICLE ACCELERATORS↗
DOE OSTI2023

Final Design of the Production SSR1 Cryomodule for PIP-II Project at Fermilab

This contribution reports the design of the production Single Spoke Resonator Type 1 Cryomodule (SSR1 CM) for the PIP-II project at Fermilab. The innovative design is based on a structure, the strongback, which supports the coldmass from the bottom, stays at room temperature during operations, and can slide longitudinally with respect to the vacuum vessel. The Fermilab style cryomodule developed for the prototype Single Spoke Resonator Type 1 (pSSR1), the prototype High Beta 650 MHz (pHB650), and preproduction Single Spoke Resonator Type 2 (ppSSR2) cryomodules is the baseline of the present design. The focus of this contribution is on the results of calculations and finite element analyses performed to optimize the critical components of the cryomodule: vacuum vessel, strongback, thermal shield, and magnetic shield.

43 PARTICLE ACCELERATORS↗
DOE OSTI2023

Prototype HB650 Cryomodule Heat Loads Simulations

During the design stages of the PIP-II cryomodules, many analytical calculations and FEA have been performed on simpler geometry in order to estimate the heat loads and also to optimize the design. To better analyze the cryomodule cold tests, simulations have been performed with MATLAB to determine the temperature of the main components during cool down and to determine the heat loads of the cryomodule. These simulations have been applied to the High Beta 650 MHz prototype cryomodule design and compared to the cold tests performed on it.

43 PARTICLE ACCELERATORS↗
DOE OSTI2026

Design of a 915 MHz conduction-cooled cryomodule

High-power, compact, continuous-wave (CW) linear electron accelerators with beam energies of up to 10 MeV are being considered for possible industrial applications. Conduction-cooled, superconducting radio-frequency (SRF) technology allows operating such machines at high electrical efficiency, thereby reducing the operating cost significantly. A prototype conduction-cooled SRF cryomodule has been designed and components are currently being manufactured. The cryomodule features a two-cell, 915 MHz SRF cavity, two cryocoolers, a fundamental power coupler, two magnetic shields, a thermal shield and warm-to-cold transitions. The cryomodule has been designed to be able to provide an energy gain of 3.5 MeV to a CW electron beam with a current of 5 mA. This contribution focusses on thermal and mechanical design aspects of the cryomodule.

Ciovati, G. [Old Dominion Univ., Norfolk, VA (Unit↗
DOE OSTI2020

Transportation analysis and related design optimization of the Fermilab high-beta 650 MHz cryomodule

The Proton Improvement Plan-II (PIP-II) at Fermi National Accelerator Laboratory (FNAL) will create a new and vastly improved accelerator, which will be the source of high-energy particles for the experiments taking place at FNAL. The new linear accelerator (LINAC) contains several types of cryomodules, which are individual particle accelerators. The last cryomodule in the LINAC will be the High-Beta 650 (HB650), which will operate at 650 MHz. Each module is approximately 15 meters in length and 1.5 meters wide, weighs 13 tonnes, and shares many design features with three of the other cryomodules. The HB650 consists of two primary sections, the outer vacuum vessel and the components that reside within it, which will be cooled to cryogenic temperatures – the cold mass. Once assembly is complete at FNAL, it will be transported to one of three places: another location at FNAL, another national laboratory within the continental United States, or to a scientific partner in Europe. Any excitation the module experiences, such as going over rough roads when on a semitrailer, can create high stresses in components and cause failure if severe enough. Additionally, any delicate components with low resonant frequencies that match the excitation spectrum could achieve resonance, potentially causing a fatigue failure by repeated flexing. To ensure the successful transportation of the HB650, a transport analysis utilizing ANSYS simulation software has been performed on major subassemblies, as well as analysis of the subassemblies as a combined system. The optimization of components, design of support structures, and overall increasing of the lowest resonant frequencies have resulted in a cryomodule that will be better equipped to handle transportation and any large impact loads that come with it.

43 PARTICLE ACCELERATORS↗
DOE OSTI2022

Cavity Production and Testing of the First C75 Cryomodule for CEBAF

The CEBAF cryomodule rework program was updated over the last few years to increase the energy gain of refurbished cryomodules to 75 MeV. The concept recycles the waveguide end-groups from original CEBAF cavities fabricated in the 1990s and replaces the five elliptical cells in each with a new optimized cell shape fabricated from large-grain, ingot Nb material. Eight cavities were fabricated at Research Instruments, Germany, and two cavities were built at Jefferson Lab. Each cavity was processed by electropolishing and tested at 2.07 K. The best eight cavities were assembled into ’cavity pairs’ and re-tested at 2.07 K, before assembly into the cryomodule. All but one cavity in the cryomodule were within 10% of the target accelerating gradient of 19 MV/m with a quality factor of 8·10⁹. The performance limitations were field emission and multipacting.

Ciovati, G.↗
DOE OSTI2022

Plasma Processing for In-Situ Field Emission Mitigation of Superconducting Radiofrequency (SRF) Cryomodules

Field emission (FE) is one of the main limiting factors of superconducting radio-frequency (SRF) cavities operating in accelerators and it occurs whenever contaminants, like dust, metal flakes or even absorbates, are present on the surface of the cavity high electric field region. Field emission reduces the maximum achievable accelerating field and generates free electrons that may interact with the beam, damage or activate the beamline. One practical method that can be used to mitigate this problem is in-situ plasma cleaning, or plasma processing. The development of a processing that can be applied in-situ is extremely advantageous, since it enables the recovery of the cryomodule performance without the need of disassembling the whole cryomodule, which is an extremely expensive and time-consuming process. On the other hand, plasma processing only requires the cryomodule warm-up to room-temperature and the subsequent processing of the contaminated cavities. The entire process is reasonably quick and involves a limited number of personnel. For these reasons we would like to advocate for continuing to invest in the R&D of plasma processing to optimize its applicability in cryomodules and for extending the technique to other frequency ranges and cavities geometries.

43 PARTICLE ACCELERATORS↗