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Cracking that causes pressure leakage in glass connector headers can be alleviated by manipulating the pin bridgewire connectors. This initiates the surface and meniscus cracks. Dry blasting the header surface with a fine abrasive then removes the cracks.
The notion is introduced of thermally assisted cavitation by localized fluctuations in capillary forces. Because cavitation in liquids can be closely approximated by an isothermal process, only momentum and mass balances are used to introduce the notion for liquids under mechanical tension. Brief attention is given to developing a stability theory in terms of the stiffness and compliance coefficients for a working fluid. Interestingly, the particular thermodynamic approach taken can be used to suggest experiments relating working fluid performance to meniscus behavior. A correction to the liquid flow equation is suggested.
A new geometry is described for low temperature diode heat pipes employing excess liquid to block the vapor space of the evaporator and part of the transport section during reverse mode conditions. An orifice plate is placed in the pipe at the blocking meniscus location, with the opening arranged to permit proper liquid distribution in both ground tests and zero 'g' operation. Parametric analytical results are presented for several fluids (carbon tetrafluoride, methane, and ethane). Experimental data is presented for a room temperature diode verifying feasibility, and a 1/4 in. O.D. cryogenic diode with methane working fluid.
Cryogenic heat pipe diode applications and a new heat pipe geometry are discussed. This new geometry employs excess liquid to block the vapor space of the evaporator and part of the transport section during reverse mode conditions. An orifice plate is positioned in the pipe at the blocking meniscus location, with the opening arranged to permit proper liquid distribution in both ground tests and zero g operation. Experimental data are presented for a room temperature heat pipe modified to operate as a blocking orifice diode. The test results verify feasibility of the blocking orifice technique with the diode having a rapid shutoff characteristic. The selection of a diode for fabrication and test was based mainly on a parametric investigation of the liquid trap and liquid blockage techniques. The blocking orifice form of liquid blockage was selected for the cryogenic diode based on its high throughput, small reservoir requirement, and small energy and time required for shutoff.
Continuous growth methodology for silicon solar cell ribbons deals with capillary effects, die effects, thermal effects and crystal shape effects. Emphasis centers on the shape of the meniscus at the ribbon edge as a factor contributing to ribbon quality with respect to defect densities. Structural and electrical characteristics of edge defined, film-fed grown silicon ribbons are elaborated. Ribbon crystal solar cells produce AMO efficiencies of 6 to 10%.
The liquid viscous drag and the evaporator film coefficient were determined analytically for a heat pipe with axial rectangular grooves under zero-g conditions. The liquid pressure drop and the evaporator film coefficient for an axially grooved heat pipe were found to be expressed by the functions of the meniscus angle, which makes it possible to predict its performance analytically. The performance near its capillary pumping limit is influenced by the contact angle.
A web furnace was constructed for pulling dendritic-web samples. The effect of changes in the furnace thermal geometry on the growth of dendritic-web was studied. Several attempts were made to grow primitive dendrites for use as the dendritic seed crystals for web growth and to determine the optimum twin spacing in the dendritic seed crystal for web growth. Mathematical models and computer programs were used to determine the thermal geometries in the susceptor, crucible melt, meniscus, and web. Several geometries were determined for particular furnace geometries and growth conditions. The information obtained was used in conjunction with results from the experimental growth investigations in order to achieve proper conditions for sustained pulling of two dendrite web ribbons. In addition, the facilities for obtaining the following data were constructed: twin spacing, dislocation density, web geometry, resistivity, majority charge carrier type, and minority carrier lifetime.
A theoretical procedure to determine the heat transfer characteristics of the interline region of an evaporating meniscus using the macroscopic optical and thermophysical properties of the system is outlined. The analysis is based on the premise that the interline transport processes are controlled by the London-van der Waals forces between condensed phases (solid and liquid). The procedure is used to compare the relative size of the interline heat sink of various systems using a constant heat flux model. This solution demonstrates the importance of the interline heat flow number which is evaluated for various systems. The heat transfer characteristics of the decane-steel system are numerically compared with those of the carbon tetrachloride-quartz system.
A new laser device has been used to make direct wave-slope measurements in the capillary-gravity range. Owing to the design principles, the digital nature of the system and the use of a laser beam as a probe, the earlier problems of intensity variations and meniscus effects were avoided. Using this new technique, wave-slope spectra both down and across the channel were obtained for different wind conditions, along with corresponding mean-square slope values. Comparisons are made with existing data. The results indicate that a quasi-equilibrium state may exist for each wind speed and that it increases in intensity with increasing wind, which may imply an asymptotic nature for the equilibrium-range coefficient. From the data, two significant frictional velocities, 17.5 and 31 cm/s respectively, are identified as critical values for different ranges of wave development.
A mathematical model is developed of excess liquid in heat pipes that is used to calculate the parameters governing the axial flow of liquid in fillets and puddles that form in vapor spaces. In an acceleration field, the hydrostatic pressure variation is taken into account, which results in noncircular meniscus shapes. The two specific vapor-space geometries considered are circular and the 'Dee-shape' that is formed by a slab wick in a circular tube. Also presented are theoretical and experimental results for the conditions under which liquid slugs form at the ends of the vapor spaces. These results also apply to the priming of arteries.
The meniscus region of a hot cathode discharge was selected for an analysis of the nonlinear interaction of a convectively amplifying wave with a background plasma. A potential step, resulting from rectification of the wave fields is observed, and it is noted that predicted values for the step are in good agreement with empirical data. Attention is given to the determination of plasma parameters (using a Langmuir probe placed in front of the cathode) in terms of their relation to the pondermotive force.
Progress made in the development of EFG ribbon growth is discussed. Specific areas covered include: (1) demonstration of multiple growth for ribbons 5 cm wide in runs of 12 and 20 hours duration; (2) a single cartridge crystal growth station was built expanding observational capacity by virtue of an anamorphic optical-video system which allows close observation of the meniscus over 7.5 cm wide, as well as video taping of the ribbon growth process; (3) growth station no.1 achieved reproducible and reliable growth of 7.5 cm wide ribbon at speeds up to 4 cm/min; (4) introduction of the 'mini cold shoe'; (5) increases in cell efficiency due to interface shaping using the 'displaced die' concept; and (6) clarification of the role of gaseous impurities in cartridge furnaces and stabilization of their destabilizing influence on growth.
Displaced die concepts were explored along with some initial work on buckle characterization. Convective impurity redistribution was further studied. Growth from single cartridges was continued to create a quality baseline to allow comparison of the results with those in the upcoming multiple run and to choose the most appropriate die design. Fabrication and assembly work on the actual five ribbon furnace continued. Progress was made toward the development of the video optical system for edge position and meniscus height control. In preparation for a detailed program, designed to explore the buckling problem, ribbon guidance in the machine was improved. Buckle free, full width ribbon was grown under stable conditions without a cold shoe, an achievement essential to finally arrive at quantitative correlations between growth conditions and buckle formation.
Recent advances toward silicon growth stations and improved electronic quality of multiplesilicon are discussed. These advances were made in large measure by studies in which the composition of the gas environment around the meniscus area was varied. By introducing gases such as CO2, CO, and CH4 into this region, reproducible increases in diffusion length and cell performance were realized, with the best large area (5 cm x 10 cm) cells exceeding 11% efficiency.
Numerical methods were used to determine the effects of lubricant starvation on the minimum film thickness under conditions of a hydrodynamic point contact. Starvation was effected by varying the fluid inlet level. The Reynolds boundary conditions were applied at the cavitation boundary and zero pressure was stipulated at the meniscus or inlet boundary. A minimum-fill-thickness equation as a function of both the ratio of dimensionless load to dimensionless speed and inlet supply level was determined. By comparing the film generated under the starved inlet condition with the film generated from the fully flooded inlet, an expression for the film reduction factor was obtained. Based on this factor a starvation threshold was defined as well as a critically starved inlet. The changes in the inlet pressure buildup due to changing the available lubricant supply are presented in the form of three dimensional isometric plots and also in the form of contour plots.
Single-crystal ribbon of silicon or other material is grown by pulling at low angle from shallow melt. By pulling crystal at small angle, technique prevents overflow problem experienced with horizontal growth. Also creates meniscus that minimizes growth defects in main portion of ribbon. Use of shallow pool prevents convection problems.
Concentration of carbide impurities in silicon ribbon is reduced by growing crystalline ribbon with die one wall higher than other. Height difference controls shape of meniscus at liquid/crystal interface and concentrates silicon carbide impurity near one of broad faces. Opposite face is left with above-average purity. Significantly improves efficiency of solar cells made from ribbon.
Seed substrate pulled under InGaAsP wipe melt at temperature of 650 degrees C for approximately 15 to 60 seconds. After pullthrough and meltback, surface has high smoothness and luster without meniscus lines, exaggerated erosion, pits, and pearls characteristic of other wipe melts. Layer-to-substrate interface structure is more planar and of better quality. New combination of elements leaves smooth high luster surface.