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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 973 records · Page 54
All sourcesNASA NTRSDOE OSTI
DOE OSTI2017

Elaborating the phases and mechanical properties of multiphase alloy: Experimental two-dimensional mapping combined with theoretical calculations

Highlights: • Mechanical modulus and hardness distribution mapping is obtained for the first time by NanoBlitz 3D. • Phases mapping and exact element ratio are characterized for the nano multielement carbides by EPMA. • Carbides types are confirmed by acid etching and XRD refinement. • Young's modulus of multiple carbides is verified by DFT calculations and Voigt-Reuss-Hill model. - Abstract: The relationship between types of phases, microstructure and mechanical properties is always a critical challenge for the research and application of multiphase alloys. We report for the first time that NanoBlitz 3D method implemented in iNano is used to investigate the distribution of micro mechanical modulus and hardness for the entire complex multiphase alloy Fe-6.0W-5.0Mo-4.0Cr-2.0V-0.83C by constructing the two-dimensional mapping. In order to build the correlation between the microstructure and properties, the carbides in this tempering state steel are confirmed to be Fe{sub 3}(W, Mo){sub 3}C, Cr{sub 15.58}Fe{sub 7.42}C{sub 6} and V{sub 8}C{sub 7} by acid etching and XRD refinement. The phases mapping is obtained by electron probe micro-analysis. Exact element ratio is characterized for the nano-scale multielement carbides precipitates. The Young's modulus and hardness of the precipitated carbides are up to 330 GPa and 22 GPa, respectively. The distribution range of Young's modulus and hardness is during 150 to 250 GPa and 2.5 to 7.0 GPa for the matrix phases, respectively. The experimental Young's modulus and hardness results are verified by first-principles calculations combined with Voigt-Reuss-Hill approximation. In fact, this work provides a successful demonstration to three-dimensionally characterize the micro mechanical properties for all the ceramics and alloys.

36 MATERIALS SCIENCE↗
DOE OSTI2019

A data-driven approach to construct a quantitative relationship between microstructural features of fatigue cracks and contact acoustic nonlinearity

This study demonstrates the feasibility of a data-driven approach to construct a quantitative relationship between nonlinear acoustic parameters and microstructural features of contact interfaces. The near-surface nonlinearity is measured using dynamic acousto-elastic testing (DAET) with a surface wave probe, while the microstructural features are extracted from scanning electron microscopy (SEM) images of fatigue cracks. Four aluminum alloy samples, each having a fatigue crack are prepared. Six local nonlinearity parameters are measured at different locations along the crack propagation direction. A total of 40 local measurements are acquired. A principal component analysis (PCA) reveals that all six nonlinearity parameters are correlated and hence can be replaced by one principal component (PC). Fifteen crack micro-geometrical features at each measurement point were extracted from the SEM images. Regression analysis is used to relate the PC of the nonlinearity parameters to the microstructural features at the crack interface. We compare three regression models that take variable selection into account: stepwise multiple linear regression (MLR), stepwise principal component regression (PCR), and least absolute shrinkage and selection operator (LASSO). Despite having different principles, the three predictive models identify two features as the most significant in predicting the interface nonlinearity: the crack aperture (opening) distribution and the distance to the crack tip. The differences between the three models and the physical interpretation of the data-driven predictions are discussed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Data Analytics for Alloy Qualification

9-12% Cr-steels are used as structural material in boiler and turbine (rotor/casing) applications, with a power plant designed to operate for at least 30 years at either sub- or supercritical conditions (high pressure and temperature). In high-efficiency power plants, some components must withstand high stress and temperature for 100,000 h of operation without failure (Abe, 2011; Abe, et al., 2008; Coleman & Newell Jr., 2007; Viswanathan, 1989; Viswanathan & Bakker, 2001; Viswanathan & Bakker, 2001; Masuyama, 2001). Motivation for this project came from the need for rigorous and time-consuming alloy qualification (standardization) process, for crucial applications. Material scientists have traditionally manipulated alloying element composition and thermomechanical processing to achieve specific mechanical properties in alloys. The goals of this work were to develop a systematic and data-centric framework for analysis and characterization of materials information, to explore new alloy compositions and/or processing, and to better predict stress-rupture lifetime and other mechanical properties. A small subset of carbon steels with similar ferritic or martensitic lath microstructure (and average prior austenite grain size) was chosen for this analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Limiting spectral and angular characteristics of multilayer relief – phase diffraction microstructures

Methods for estimating the parameters of relief – phase diffraction microstructures (local and integral Q-factors) are extended to the case of multilayer double-relief sawtooth microstructures, which makes it possible to select the best combinations of optical materials for multilayer microstructures at a very low computational burden. An approach to the study of multilayer microstructures is proposed, based on the combined use of Q-factors and the method of rigorous analysis of coupled waves, which allows one to estimate the limiting spectral and angular characteristics of multilayer microstructures of various types. (paper)

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2018

Coupled aging effects in nanofiber-reinforced siloxane foams

Here, this study investigates the combined effects of ionizing radiation and thermal treatments on the aging of siloxane foams containing small amounts of carbon nanofibers. Our siloxane foams were exposed to accelerated aging conditions for more than two years, resulting in very low dose rates. In addition, foams were aged under compressive load to evaluate the strength of the porous microstructure. Samples were characterized by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), nuclear magnetic resonance spectroscopy (NMR), Mössbauer, mass spectroscopy, electron paramagnetic resonance spectroscopy (EPR), solvent swelling, imaging techniques, uniaxial compressive load testing and tear testing. No significant changes in thermal stability or chemistry of the accelerated aged foam were observed, although gas evolution was detected. Changes in crystallization levels at low temperatures, microstructure, and mechanical properties were observed for foams with and without carbon nanofibers. In particular, foams aged under compressive load showed irreversible deformation of the porous microstructure. This study demonstrates that aging effects were enhanced when thermal and radiolysis were coupled together and that the addition of carbon nanofibers did not improve aging effects.

36 MATERIALS SCIENCE↗
DOE OSTI2024

MORPHOLOGICAL AND RADIATION DAMAGE INFORMED THERMAL PROPERTY PREDICTION IN SCALED GEOMETRIC DOMAINS

This proposed work has the potential to rewrite the way the nuclear industry investigates new fuel and nuclear material designs. The current rubric of nuclear material design has myriad steps in the process, and while certain physics are modeled accurately, each step must be connected in order to obtain an entire description of the process. At present, neutronic, thermal, microstructural, fission product chemistry and migration, and radiation defect analysis (hereafter referred to together as “combined analysis”) are performed, albeit separately. There is no existing method which combines these physics in an attempt to understand the natural interactions between these phenomena. Consequently, the timeline for design, fabrication, experiment, validation, and licensing can take years. A disruptive approach is required to accelerate the development of new technology. This proposed undertaking creates a validated computational framework, generating a new microscopic-to-macroscopic methodology yielding thermal property predictions for nuclear fuels and materials at an engineering spatial scale.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2011

Surfactant-assisted hydrothermal crystallization of nanostructured lithium metasilicate (Li{sub 2}SiO{sub 3}) hollow spheres: II-Textural analysis and CO{sub 2}-H{sub 2}O sorption evaluation

In a previous work, the synthesis and structural-microstructural characterization of different nanocrystalline lithium metasilicate (Li{sub 2}SiO{sub 3}) samples were performed. Then, in this work, initially, a textural analysis was performed over the same samples. Li{sub 2}SiO{sub 3} samples prepared with a non-ionic surfactant (TRITON X-114) presented the best textural properties. Therefore, this sample was selected to evaluate its water vapor (H{sub 2}O) and carbon dioxide (CO{sub 2}) sorption properties. Sorption experiments were performed at low temperatures (30-80 deg. C) in presence of water vapor using N{sub 2} or CO{sub 2} as carrier gases. Results clearly evidenced that CO{sub 2} sorption on these materials is highly improved by H{sub 2}O vapor, and of course, textural properties enhanced the H{sub 2}O-CO{sub 2} sorption efficiency, in comparison with the solid-state reference sample. - Graphical abstract: Li{sub 2}SiO{sub 3} varied significantly its capacity of CO{sub 2} absorption as a function of the microstructural properties and by the water presence. Highlights: > We studied the CO{sub 2} absorption on different Li{sub 2}SiO{sub 3} samples in presence of H{sub 2}O vapor. > It was proved that CO{sub 2} absorption on Li{sub 2}SiO{sub 3} is controlled by different factors. > Li{sub 2}SiO{sub 3} with a porous microstructure produces a higher CO{sub 2} absorption. > H{sub 2}O vapor favors the CO{sub 2} absorption on Li{sub 2}SiO{sub 3} due to a surface hydroxylation.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗
DOE OSTI2011

Phase Stability of t;#8242;-Zirconia-Based Thermal Barrier Coatings: Mechanistic Insights

The temperature capability of yttria-stabilized zirconia thermal barrier coatings (TBCs) is ultimately tied to the rate of evolution of the 'nontransformable' t' phase into a depleted tetragonal form predisposed to the monoclinic transformation on cooling. The t' phase, however, has been shown to decompose in a small fraction of the time necessary to form the monoclinic phase. Instead, a modulated microstructure consisting of a coherent array of Y-rich and Y-lean lamellar phases develops early in the process, with mechanistic features suggestive of spinodal decomposition. Coarsening of this microstructure leads to loss of coherency and ultimately transformation into the monoclinic form, making the kinetics of this process, and not the initial decomposition, the critical factor in determining the phase stability of TBCs. Transmission electron microscopy is shown to be essential not only for characterizing the microstructure but also for proper interpretation of X-ray diffraction analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2014

Thermal evolution of defects in undoped zinc oxide grown by pulsed laser deposition

Undoped ZnO films are grown by pulsed laser deposition on c-plane sapphire with different oxygen pressures. Thermal evolutions of defects in the ZnO films are studied by secondary ion mass spectroscopy (SIMS), Raman spectroscopy, and positron annihilation spectroscopy (PAS), and with the electrical properties characterized by the room temperature Hall measurement. Oxygen deficient defect related Raman lines 560 cm{sup −1} and 584 cm{sup −1} are identified and their origins are discussed. Thermal annealing induces extensive Zn out-diffusion at the ZnO/sapphire interface and leaves out Zn-vacancy in the ZnO film. Two types of Zn-vacancy related defects with different microstructures are identified in the films. One of them dominates in the samples grown without oxygen. Annealing the sample grown without oxygen or growing the samples in oxygen would favor the Zn-vacancy with another microstructure, and this Zn-vacancy defect persists after 1100 °C annealing.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2018

Neutron scattering measurement of water content and chemical composition of alkali-glass powder reacted gel

Highlights: • Water absorption ability of alkali-glass powder reacted gel was largely reduced comparing other reported alkali-silica gels. • Both SAXS and SANS results showed similar internal structures of samples prepared with different H2O:D2O mixing ratios. • Neutron scattering method was developed to non-destructively determine gel water content and mass density of reacted gels. • Neutron scattering methods (based on scattering length density) on gel water content was validated with TGA measurement. - Abstract: Recent studies demonstrated that the added glass powder with high-alumina content could significantly reduce Alkali-Silica Reaction (ASR) damage in cement concrete. This paper aims to investigate the gel water content, chemical composition and expansion behavior of the alkali-glass powder reacted gel by using neutron scattering and other characterization techniques. Three types of samples were prepared with glass powder, sodium oxide and deuteroxide/hydrogen water with different molar ratios. The swelling potential of this alkali-glass powder reacted gel was much lower than that of the reported alkali-silica reacted gel. The gel water content and chemical compositions were characterized with small-angle neutron scattering (SANS) technique, supported by small-angle X-ray scattering (SAXS), prompt-gamma ray neutron activation analysis (PGAA) measurement. The SAXS test results showed the close scattering intensities, and thus similar internal microstructures among these samples. The elemental molar ratios of gels were obtained from the PGAA test results. Then the gel water molar ratio and mass density were determined by neutron scattering contrast calculation. The determined gel water content from neutron scattering analysis was validated with zero contrast analysis and TGA experimental measurement. Overall, this paper demonstrated the feasibility of using SANS technique to determine the water content of alkali-glass powder reacted gel.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Uncertainty Quantification of Microstructural Material Variability Effects

This project has developed models of variability of performance to enable robust design and certification. Material variability originating from microstructure has significant effects on component behavior and creates uncertainty in material response. The outcomes of this project are uncertainty quantification (UQ) enabled analysis of material variability effects on performance and methods to evaluate the consequences of microstructural variability on material response in general. Material variability originating from heterogeneous microstructural features, such as grain and pore morphologies, has significant effects on component behavior and creates uncertainty around performance. Current engineering material models typically do not incorporate microstructural variability explicitly, rather functional forms are chosen based on intuition and parameters are selected to reflect mean behavior. Conversely, mesoscale models that capture the microstructural physics, and inherent variability, are impractical to utilize at the engineering scale. Therefore, current efforts ignore physical characteristics of systems that may be the predominant factors for quantifying system reliability. To address this gap we have developed explicit connections between models of microstructural variability and component/system performance. Our focus on variability of mechanical response due to grain and pore distributions enabled us to fully probe these influences on performance and develop a methodology to propagate input variability to output performance. This project is at the forefront of data-science and material modeling. We adapted and innovated from progressive techniques in machine learning and uncertainty quantification to develop a new, physically-based methodology to address the core issues of the Engineering Materials Reliability (EMR) research challenge in modeling constitutive response of materials with significant inherent variability and length-scales.

36 MATERIALS SCIENCE↗
DOE OSTI2012

Influence of isothermal hot pressing-doping treatment on the electrical and mechanical properties of bulk Bi-Sr-Ca-Cu-O

The influences of (isothermal hot pressing-doping) treatment on the microstructure, electrical and mechanical properties of Bi{sub 2}Sr{sub 3-x}Ca{sub x}Cu{sub 2}O{sub 8+δ} (BSCCO), x ranging from 0.0 to 2 are assessed. BSCCO pellets were prepared by isothermal hot pressing (IHP) technique. The experimental works in this study consists of dc electrical resistivity measurements for electrical and superconducting properties, microhardness tests for mechanical characteristics, powder x-ray diffraction (XRD) for phase analyses (phase ratio), differential thermal analysis (DTA) for melting behaviour and scanning electron microscopy (SEM) for microstructure investigations. The results indicated that the Ca{sup 2+} doping and isothermal hot pressing increased significantly the superconducting transition temperature (T{sup o}{sub c}), which promotes the formation of high-Tc phase. Additionally, Vickers microhardness (VHN), Young's modulus, fracture toughness, brittleness index and elastic stiffness coefficient were also improved. Moreover, IHP-Doping improved the microstructure and the density of the BSCCO studied samples. Microhardness was found to be load dependent. Otherwise, we evaluated the load independent hardness, Young's modulus, fracture toughness and brittleness index of BSCCO samples. The possible reasons for the observed enhancement in electrical and mechanical properties due to (i) the homogeneity of grain region distribution (ii) the enhancement of superconducting phases.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2019

Microstructure Evolution and Stress Corrosion Cracking Susceptibility of 12Cr Martensitic Steel Upon Long-Term Service in Power Plants

After 230,000-h long-term service at 550 °C/13.7 MPa, the microstructure of a kind of 12Cr martensitic steel was investigated using scanning electron microscopy, backscattering electron microscope and x-ray diffraction analysis. The results show that the precipitation and coarsening of carbides at grain/lath boundaries are the main cause of microstructure degradation. The static immersion tests and the slow strain rate test coupled with electrochemical impedance spectroscopy were conducted on the served steel in 1.0% NaCl solution, and it turns out that the pitting corrosion resistance and repassivation ability of the steel are significantly reduced as a result of microstructure degradation. The stress corrosion cracking susceptibility of the steel was also studied. Fracture morphology analysis shows that the secondary crack in conjunction with slip lines is a result of the coalescence of micro-cracks nucleated from the pits.

36 MATERIALS SCIENCE↗
DOE OSTI2018

The effects of microstructure and porosity on the competing fatigue failure mechanisms in powder metallurgy Ti-6Al-4V

In near-net-shape manufacturing methods, such as powder metallurgy, additive manufacturing, and metal injection molding, porosity has historically been viewed as the sole limiting factor for fatigue life. This is because pores tend to act as stress concentrators. However, in this work, a fractographic analysis of Ti-6Al-4V produced through several powder metallurgy techniques has shown that microstructural faceting due to slip can cause fatigue failure, even in the presence of porosity. The likelihood of pore related failure was found to be dependent on microstructure size and morphology. Further, a minimum pore size threshold was found to exist for each microstructure, under which pores will not cause fatigue failure. A simple model was developed to determine this threshold based on the microstructural characteristics of the material. This model was then compared to experimental data and properly predicted the fatigue failure mechanism in over 99% of the samples examined.

36 MATERIALS SCIENCE↗
DOE OSTI2020

Microstructure, Texture, and Strength Development during High-Pressure Torsion of CrMnFeCoNi High-Entropy Alloy

The equiatomic face-centered cubic high-entropy alloy CrMnFeCoNi was severely deformed at room and liquid nitrogen temperature by high-pressure torsion up to shear strains of about 170. Its microstructure was analyzed by X-ray line profile analysis and transmission electron microscopy and its texture by X-ray microdiffraction. Microhardness measurements, after severe plastic deformation, were done at room temperature. It is shown that at a shear strain of about 20, a steady state grain size of 24 nm, and a dislocation density of the order of 1016 m−2 is reached. The dislocations are mainly screw-type with low dipole character. Mechanical twinning at room temperature is replaced by a martensitic phase transformation at 77 K. The texture developed at room temperature is typical for sheared face-centered cubic nanocrystalline metals, but it is extremely weak and becomes almost random after high-pressure torsion at 77 K. The strength of the nanocrystalline material produced by high-pressure torsion at 77 K is lower than that produced at room temperature. The results are discussed in terms of different mechanisms of deformation, including dislocation generation and propagation, twinning, grain boundary sliding, and phase transformation.

36 MATERIALS SCIENCE↗
DOE OSTI2021

The preparation and characterization of chemically deuterium incorporated cotton fibers

Preparation of deuterium incorporated cellulose is a vital tool to investigate cellulose internal structure and to expand the application fields of cellulose materials. In this study, cellulosic cotton fibers with anti-rehydration (exchange-resistant) deuterium incorporated in cellulose were prepared by chemical hydrogen–deuterium exchange treatment. The chemical hydrogen–deuterium exchange process, along with exchange time, were characterized by nuclear magnetic resonance hydrogen spectroscopy (1H-NMR). The anti-rehydration deuterium incorporation was determined by Fourier Transform infrared spectroscopy (FTIR) and Stable Isotope Ratio Mass Spectrometer (IRSM). Here, the effect of the deuterium hydroxyl substitution on cotton fiber’s spectral data, microstructure, crystalline information, degree of polymerization, as well as it’s thermogravimetric analysis (charcoalization and combustion) are explored. Analysis of the chemical exchange process indicated that the hydrogen–deuterium exchange occurred preferentially in the amorphous cellulose component over the first several minutes. Deuterium exchange in the anti-rehydration crystalline phase took several hours. Increasing the treatment time, enhanced exchange-resistant deuterium incorporation to as high as about 60% of the cotton fibers’ cellulose hydroxyl groups was achieved. The characterization of FTIR, Fourier transform Raman (FT-Raman), and near-infrared spectra (NIR) all exhibited the deuterium spectral isotope effect on cellulose hydroxl groups. While, apart from the effect of reaction temperature, deuterium incorporation isotope effect did not affect the cellulose microstructure, crystalline index and the degree of polymerization properties. Furthermore, the thermogravimetric analysis of deuterated cotton fibers under N 2 and air atmosphere were both altered due to the thermodynamic isotope effect. These observations revealed the hydrogen–deuterium exchange treatment process and impacts on cellulose fiber properties, which helped us to better understand the cellulose internal structure and may facilitate the potential utilization of deuterated cellulosic materials.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2018

Interfacial Microstructural Evolution and Metallurgical Bonding Mechanisms for IN718 Superalloy Joint Produced by Hot Compressive Bonding

The novel metallurgical joining process for bonding IN718 superalloy was investigated by hot compressive bonding (HCB) process under the deformation temperature range of 1000 °C to 1150 °C and true strains ranging from 0 to 0.5 at a strain rate of 0.001 s{sup −1}. The effect of HCB process parameters on the tensile strength was analyzed. Both the as-deformed and the interfacial microstructures were characterized using the optical microscope, electron backscattered diffraction and transmission electron microscope (TEM) analysis. The results of tensile property revealed that the degree of metallurgical bonding is promoted by increasing deformation temperature and strain. The evolution of the interfacial microstructure showed that the migration of interfacial grain boundary (IGB), which is characterized by discontinuous dynamic recrystallization, is the dominant metallurgical bonding mechanism in the early stages of bonding. TEM analysis indicated that the dislocation density is distributed heterogeneously over both sides of IGB, which is the significant reason for the migration of IGB, during the initial stage of HCB process.

36 MATERIALS SCIENCE↗
DOE OSTI2025

UO2 microstructural evolutions induced by Ni, Mo, and W dopants for intentional forensics

The concept of tagging nuclear fuel with a chemical barcode to enable forensics analysis across the nuclear fuel cycle is an area of active investigation, particularly to ensure fabrication viability without disrupting current fuel performance. This study explored the feasibility of using Ni, Mo, and W isotopic double-spikes as dopants in UO2 fuel from the perspective of fuel fabrication. Doped UO2 pellets were produced using conventional fuel fabrication processes, including powder mixing, sieving, pressing, and sintering in a reductive atmosphere. Two composition levels, 100 and 1000 ppm, were evaluated for each dopant element with isotopic double-spike configurations. For the Ni system, additional dopant concentrations of 250 and 500 ppm were produced with nonperturbed isotopic ratios. The results demonstrated that successful incorporation of Ni, Mo, and W double-spikes into UO2 pellets occurred with minimal shift in final density or dopant loss during pellet fabrication. Isotopic analysis confirmed the presence of the double-spike signature even when diluted with natural isotopic material in ratio of 1:5 in the fabrication process. Microstructural examinations revealed different impacts on grain size compared with undoped UO2. This study showed that Ni incorporation up to ∼500 ppm promoted moderate grain growth, whereas the Mo and W systems caused grain size reduction at all concentrations. Changes in the UO2 lattice parameter as a function of composition were detected exclusively for Ni up to 500 ppm, indicating that the Ni solid solution was the main factor for the observed grain growth. Insoluble (Mo and W) or supersaturated (Ni > 500 ppm) conditions produced grain size reduction. The Ni-doped pellets in the solution range resulted in a final microstructure within fuel specifications, demonstrating its potential benefits of employing complex dopant systems for potential nuclear forensic applications.

36 MATERIALS SCIENCE↗